flow measurement sensor apparatus and method for using said apparatus

专利摘要:
FLOW MEASUREMENT SENSOR. A sensor apparatus (180) is provided for measuring within a region (260) of a conduit (100) to guide a flow (110). The apparatus (180) includes a transducer arrangement (200, 300, 510, 540) arranged at least partially around an external surface of a conduit wall (100). The transducer arrangement (200, 300, 510, 540) includes one or more elements (220) to excite in operation an acoustic wave propagation within the conduit wall (100) to leak acoustic energy from the helical acoustic wave propagation to the along an extensive area of the conduit wall (100) to stimulate waves on chordal trajectories within the flow (110), with the waves on the chordal trajectories within the flow (110) re-entering the conduit wall (100) to further propagate as a guided helical wave. The transducer arrangement (200, 300, 510, 540) includes one or more sensors to receive a feedback portion of the acoustic wave propagation along the chordal trajectories within the flow (110) that interact with the flow (110) and which includes information that characterize the properties of the flow (110). The transducer arrangement (200, 300, 510, 540) is operable to perform at least one of: switching between selected acoustic wave modes present in the acoustic wave propagation, orienting an acoustic propagation direction of the acoustic wave propagation.
公开号:BR112016015136B1
申请号:R112016015136-4
申请日:2014-12-29
公开日:2021-01-19
发明作者:Jon Oddvar Hellevang；Kjell Eivind Frøysa；Kjetil Daae-Lohne；Magne HUSEBØ；Remi Andre Kippersund；Per Lunde；Peter Thomas
申请人:Xsens As；
IPC主号:

专利说明:

Technical field
[001] The present disclosure relates to a sensor device to measure flow, for example, a sensor device to measure complex flows, for example, stratified flows, laminar to turbulent flows, swirl type flows, asymmetric flows and the like. In addition, the disclosure relates to methods for using the aforementioned sensor apparatus to measure flow, for example methods for measuring the aforementioned complex flow. In addition, the disclosure relates to computer program products comprising a non-transitory storage medium read by computer having instructions read by computer stored therein, instructions read by computer being executable by a computerized device comprising processing hardware to perform the aforementioned methods previously. Prior art
[002] Many situations in the industry, for example in chemical industries, nuclear power industries, and oil and gas industries including borehole and subsea applications, require the measurement of a flow rate through a conduit, for example through a pipe. In addition, when a temperature measurement and a pressure measurement through an orifice, through which the fluid flows, are produced, it is feasible to infer a density and viscosity of the fluid, for example via computations. However, a problem of measurement accuracy arises when the fluid flow is turbulent and / or is spatially inhomogeneous. Situations of spatial inhomogeneity arise, for example in petrochemical industries where fluids pumped from an oil well often include a mixture of oil, water, gas and sand particles. In addition, the physical characteristics of such a flow are likely to change considerably at the beginning of a turbulent flow. Many known reported flow meters are designed to handle non-turbulent flows, and will potentially generate erroneous flow measurements when faced with complex flows, for example, turbulent flows. There is a contemporary need for highly accurate non-invasive flow measurement devices to monitor crude oil flows containing fractions of water and / or gas.
[003] In a published European patent document EP 2 431 716A1 ("A multiphase flow meter and a correction method for such a multiphase flow meter", depositor - Services Petroliers Schlumberger, Paris, France; inventors - Lupeau and Baker), a flow meter is described for measuring a flow rate in a mixture of multiphase fluids comprising at least one gas phase and one liquid phase, where the flow meter The flow comprises: (i) a section of tube through which the multiphase fluid mixture flows comprising a neck between an upstream part and a downstream part in order to generate a pressure drop between the upstream part and the downstream part ; and (ii) a fraction measuring device for estimating a fractional flow rate for each phase of the multiphase fluid mixture passing through the neck.
[004] The flow meter additionally comprises at least one ultrasonic sensor which is operable to estimate a thickness of the liquid phase flowing as a liquid film along the wall of the tube section, the thickness being used to correct the flow rate fractional value estimated for each phase when a fraction of liquid gas (GLF) pertinent to the multiphase fluid mixture is such that the gas phase flows in a core of the tube section, and the liquid phase flows along the tube wall like the liquid film .
[005] Referring to fig. 1, an offshore environment is generally indicated by 10, where a submarine bed set 30 is submerged in water 20, and is coupled via one or more submarine pipes 40 to a petrochemical processing facility 50. Set 30 is alternatively, or additionally , coupled via one or more pipes 40 to a floating oil platform (not shown). The submarine bed assembly 30 is coupled via a hole 60, for example defined by a casing tube, to an underground anticline including oil and / or gas resources. In many situations, the submarine bed set 30 is more than 1 km deep in water 20 and is potentially subject to a pressure of 150 bar or more. It is desirable to measure with a high precision a flow rate of a complex fluid being extracted upwards through a hole 60, for example. However, an environment experienced by the submarine bed set 30 is challenging for any type of precision flow meter. Although flow through bore 60 can, for example, often be substantially non-turbulent, potential situations may arise where highly turbulent flow rates may occur, for example in the event of an unexpected leak or pressure surge from the anticline, where it is highly desirable to be able to measure complex fluid flow rates, even under turbulent conditions. The known types of flow meter are not able to provide such measurement flexibility and must still be able to withstand, over a long period of use, severe environmental conditions associated with the operation of the underwater bed set 30.
[006] In a US patent document published US2008 / 163700A1 (Huang Songming), a measuring device is described to measure properties of a flow of a fluid within a conduit including one or more walls, where the apparatus includes a transducer arrangement including transducers for emitting and receiving ultrasonic radiation in the upstream and downstream directions in relation to the fluid flow, and a signal processor arrangement for generating signals to excite the transducer arrangement and for processing the received signals provided by the transducer arrangement to generate signals from output from the signal processor arrangement indicative of the flow properties. In addition, it is also disclosed to the upstream and downstream directions that the device is operable to perform measurements along the first and second paths associated with each of the directions; for the first path, the transducer arrangement in cooperation with the conduit is operable to provide the first path only via one or more walls for coupling Lambda wave ultrasonic radiation directly from a transducer to emit ultrasonic radiation to a transducer to receive ultrasonic radiation to generate a first received signal. Additionally, for the second path, the transducer arrangement in cooperation with the conduit is operable to provide the second path for the propagation of ultrasonic radiation within one or more walls via the coupling of Lambda waves to at least a portion of the flow to propagate through the flow from a transducer to emit ultrasonic radiation to a transducer to receive ultrasonic radiation to generate a second received signal. The signal processor arrangement is operable to determine from the first and second signals the time period of ultrasonic radiation propagation through the first path and through the second path in each of the upstream and downstream flow directions, and to execute computational operations with respect to at least one of: a flow rate (v) of the fluid in the conduit, a speed of sound (c) through the fluid. Another published United States patent application US2008 / 1636921A1 (Huang Songming) also describes a type of apparatus generally similar to that described in the previously cited US patent application US2008 / 163700A1.
[007] In a UK patent document GB2 399 412A (“Multiple phase fraction meter having compliant mandrel deployed within fluid conduit”, depositor - Weatherford / Lamb Inc .), a hollow mandrel is described that is installable within a production pipe at least partially within a length of a sound velocity or phase fraction meter. Meter sensors comprise fiber optic grids and wraps whose lengths are sensitive to disturbances in the acoustic pressure in the piping. A passive flow velocity meter based on optical fiber is thus provided, and the mandrel is optionally shaped to form an annular venturi meter to provide an alternative implementation for calculating the density of the fluid mixture for double checking or calibration purposes.
[008] In a PCT patent document WO 2008 / 073673A1 ("Ultrasonic Flow Rate Measurement using Doppler Frequency", depositor - General Electric Company), a method for determining a rate is described flow of a fluid in a conduit. Ultrasonic energy is directed through the conduit along multiple trajectories. Ultrasonic energy is detected and measured using a Doppler technique with depth selection to determine the velocity of the fluid at various points in the conduit. Point velocities are used to calculate the average flow rate of the fluid in the conduit.
[009] In a US patent document published US 6,047,602 ("Ultrasonic buffer / waveguide" [temporary storage / ultrasonic waveguide], depositor - Panametrics Inc.), a waveguide for coupling ultrasonic energy from from a source on one side of a wall limiting fluid, such as a conduit, into the fluid on the other side of the wall. The waveguide has a temporary storage that attaches to the source, and a seat with an exit face, and an intermediate portion includes a redirecting surface to internally redirect the energy propagated along the temporary storage towards the exit face to exit like a narrow directed beam. The waveguide core has a rectangular cross section that is narrow, namely it has an aspect ratio above two, and temporary storage has a length that is effective for thermally insulating and protecting the duct source. The waveguide is connected via pressure coupling or welding to a tube or spool face. Optionally, temporary storage is a thin tube that attaches shear waves to the seat portion, which has a rectangular cross section.
[0010] In a United States patent document published US 7,185,547B2 (“Extreme temperature clamp-on flow meter transducer”, depositor - Siemens Energy and Automation, Inc. ), a device for measuring flow in a tube is described. The device includes a first metal plate mounted on the tube. The first metal plate includes a first contact portion for contacting a tube wall and a first portion spaced apart from the tube wall. The device additionally includes a second plate including a second contact portion separated from the tube wall. A first transducer is mounted on the first remote portion. In addition, a second transducer is mounted on the second spaced portion. The first and second transducers are thus mounted spatially remotely from the tube wall.
[0011] In a published US patent application US 8,090,131 B2 ("Steerable acoustic waveguide", depositor - Elster NV / AS), an addressable acoustic waveguide apparatus is described which includes a plurality of plates arranged in one or more linear arrangements. The direction of an irradiated acoustic beam from the waveguide apparatus can be achieved by differential delay of acoustic signals resulting from differences in timing, frequency, or mode or resulting from differences in physical attributes of the plates. The waveguide device serves as temporary thermal storage, and can simplify access to an acoustic trajectory on a device such as an ultrasonic flow meter. Summary of the invention
[0012] The present disclosure seeks to provide an improved apparatus for measuring flow, for example for measuring flow of complex mixtures, both in non-turbulent and turbulent conditions, as well as dealing with spatial inhomogeneity in the complex mixtures mentioned above.
[0013] In addition, the present disclosure seeks to provide a method for using an improved device to measure flow, for example to measure flow of complex mixtures in both non-turbulent and turbulent conditions, as well as dealing with spatial inhomogeneity in the complex mixtures mentioned above. .
[0014] Additionally, this disclosure seeks to provide a non-invasive meter accommodating a gas-volume fraction (GVF) measurement range from 0% to 100%, and providing measurement errors in accordance with at least tax standards when operating in a single-phase mode.
[0015] According to a first aspect, a sensor apparatus is provided for measurement within a region of a conduit to guide a flow, the sensor apparatus including a transducer arrangement disposed at least partially around an external surface of a conduit wall, characterized by the fact that:
[0016] the transducer arrangement includes one or more exciter elements to excite in operation a helical acoustic wave propagation within the conduit wall to leak acoustic energy from the helical acoustic wave propagation over an extensive area of the conduit wall to stimulate waves on chordal trajectories within the flow, with the waves on chordal trajectories within the flow re-entering the conduit wall to further propagate as a guided helical wave;
[0017] the transducer arrangement includes one or more sensors to receive a feedback portion of the acoustic wave propagation along the cordial trajectories within the flow that interact with the flow and which includes information that characterizes the properties of the flow; and
[0018] the transducer arrangement must be operable to perform at least one of: switching between selected acoustic wave modes present in the acoustic wave propagation, orientation of an acoustic propagation direction of the acoustic wave propagation in a range staying between the axial and radial in relation to a central geometric axis of the conduit.
[0019] The invention has the advantage that the sensor apparatus is capable of measuring flows of complex mixtures and spatially inhomogeneous mixtures more precisely on account of interrogating the flows in a more comprehensive way using acoustic radiation.
[0020] The methods for interrogating a flow in the upstream and downstream directions by performing a differential measurement are described in an international PCT patent application PCT / NO2010 / 000480 (Tecom AS and Christian Michelsen Research AS), the contents of which they are incorporated by reference, for use in the sensor device.
[0021] Optionally, in the sensor device, the acoustic propagation direction of the acoustic wave propagation includes the axial and radial directions in relation to a central geometric axis of the conduit.
[0022] Optionally, in the sensor apparatus, the transducer arrangement includes an elongated waveguide arrangement that is operable to support an acoustic wave propagation helically from one or more exciter elements arranged at one or more ends of the arrangement waveguide.
[0023] More optionally, in the sensor apparatus, the waveguide arrangement includes an acoustic radiation attenuating arrangement to attenuate the acoustic wave propagation in a reciprocating motion namely arising from reflections at the ends of the waveguide arrangement, at the along the waveguide arrangement. More optionally, in the sensor apparatus, the acoustic radiation attenuation arrangement is implemented by applying acoustic attenuation material to the waveguide arrangement and / or employing active attenuation of acoustic radiation.
[0024] Optionally, in the sensor device, the waveguide arrangement includes a waveguide having a rectangular cross section. More optionally, the waveguide arrangement has an aspect ratio in the range of 1: 1 to 1:10.
[0025] Optionally, in the sensor apparatus, the transducer arrangement includes one or more exciter elements arranged in a phase arrangement configuration, where the one or more exciter elements are operable to provide directional beams of acoustic radiation within an internal volume of the conduit when in operation.
[0026] Optionally, on the sensor apparatus, the transducer arrangement includes a monitoring arrangement that is implemented using one or more additional sensors connected to the waveguide arrangement to measure the direction and / or amplitude of acoustic wave propagation within the arrangement of the waveguide. waveguide.
[0027] Optionally, in the sensor device, the waveguide arrangement is implemented as a sheet, a necklace, a helical elongated member, a helical strip, a structure formed integrally in the conduit wall.
[0028] Optionally, in the sensor apparatus, the waveguide arrangement includes a waveguide to interface with the duct wall, the thickness and material of the waveguide of which are mutually substantially similar to a thickness and material of the duct wall .
[0029] Optionally, in the sensor device, the transducer arrangement includes one or more sensors that are implemented optically using one or more optical fibers, where one or more Bragg grids are included along one or more of the optical fibers to make it one or more sensitive optical fibers. More optionally, in the sensor apparatus, one or more optical fibers are implemented using at least one of: one or more fused silica optical fibers, one or more sapphire optical fibers. More optionally, optical fibers are singlemode fibers.
[0030] Optionally, in the sensor device, the waveguide arrangement is detachable from the duct wall.
[0031] Optionally, in the sensor device, the waveguide arrangement additionally includes a thermal radiation protection arrangement and / or an ionization protection arrangement to at least partially protect the one or more exciter elements from the conduit conditions and / or environment.
[0032] Optionally, in the sensor device, the waveguide arrangement is manufactured from at least one of: a solid metal, from a composite material, from a sintered material.
[0033] Optionally, the sensor apparatus includes a plurality of waveguide arrangements to interrogate a plurality of sectors outside the geometric axis of an internal volume of the conduit, where an extension of the sectors outside the geometric axis defines an annular region (“circle construction ”) in which the sensor device is selectively operable to measure flow. More optionally, in the sensor apparatus, the sectors outside the geometric axis are determined in the spatial extent by an orientation direction and / or a frequency of modes that are excited in operation within the plurality of waveguide arrangements.
[0034] Optionally, the sensor apparatus additionally includes a data processor arrangement to provide excitation signals for the transducer arrangement and to receive signals from the transducer arrangement, the data processor arrangement being operable to perform at least one of: (a ) at least a spatial measurement of one or more phases present within the conduit; (b) at least one flow measurement of one or more phases present within the conduit; (c) the formation of a spatial tomographic image of one or more sectors questioned by the transducer arrangement; (d) a Doppler flow measurement of inhomogeneities, for example bubbles and / or sand particles, present within the conduit; (e) an acoustic measurement of flight time through one or more phases present in the duct in operation, and along the duct wall, in the directions of flow downstream and upstream, with the acoustic measurement along the wall of the duct conduit is used to provide error compensation for the acoustic measurement performed through one or more phases; (f) at least one measurement, where at least one of the transducer arrays of a waveguide array is operable to both send and receive acoustic radiation to and from the conduit via the use of echo pulse interrogation. a flow within the conduit; (g) a computation, based on measurements of flight time, of a fluid flow rate within the conduit, and / or of a sound velocity of the fluid within the conduit; (h) computation to compensate for flow profiles changing and / or swirling occurring within the conduit; (i) computation to characterize a stratified flow occurring within the conduit; (j) a measurement of the structural integrity of the duct wall, to determine at least one of: crust deposit, hydrate formation, thinning of the wall, fragility of the wall, micro cracking within the duct wall; and (k) a flue diameter measurement, for example to improve the calculation of the volumetric flow rate.
[0035] According to a second aspect, a method is provided for using a sensor apparatus to measure within a region of a conduit to guide a flow, the sensor apparatus including a transducer arrangement arranged at least partially around a external surface of a conduit wall, characterized by the fact that the method includes:
[0036] use one or more exciter elements of the transducer arrangement to excite in operation a helical acoustic wave propagation within the conduit wall to leak acoustic energy from the helical acoustic wave propagation through an extensive area of the conduit wall to stimulate waves on chordal trajectories within the flow, with the waves on chordal trajectories within the flow re-entering the conduit wall to further propagate as a guided helical wave;
[0037] use one or more sensors of the transducer arrangement to receive a feedback portion of the acoustic wave propagation along the cordial trajectories within the flow that interacts with the flow and that includes information that characterizes properties of the flow; and
[0038] operate the transducer arrangement to perform at least one of: switch between selected acoustic wave modes present in the acoustic wave propagation, orient an acoustic propagation direction of the acoustic wave propagation in a range staying between the axial and radial directions in relative to a central geometric axis of the conduit.
[0039] Optionally, in the method, the direction of acoustic propagation of the acoustic wave propagation includes the axial and radial directions in relation to a central geometric axis of the conduit.
[0040] Optionally, the method includes using an elongated waveguide arrangement of the transducer arrangement to support a helical acoustic wave propagation thereon from one or more exciter elements disposed at one or more ends of the waveguide arrangement.
[0041] Optionally, the method includes using an acoustic radiation attenuator arrangement of the waveguide arrangement to attenuate the propagation of reciprocating acoustic wave along the waveguide arrangement. More optionally, the method includes implementing the acoustic radiation attenuator arrangement by applying acoustic attenuation material to the waveguide arrangement and / or employing active acoustic radiation attenuation.
[0042] Optionally, when implementing the method, the waveguide arrangement includes a waveguide having a rectangular cross section. More optionally, when implementing the method, the waveguide arrangement has an aspect ratio in the range of 1: 1 to 1:10.
[0043] Optionally, when implementing the method, the transducer arrangement includes one or more exciter elements in a phase arrangement configuration, the one or more exciter elements being operable to provide directional beams of acoustic radiation within an internal volume of the conduit when in operation.
[0044] Optionally, when implementing the method, the transducer arrangement includes a monitoring arrangement that is implemented using one or more additional sensors connected to the waveguide arrangement to measure the direction and / or amplitude of acoustic propagation within the guide arrangement of wave.
[0045] Optionally, the method includes implementing the waveguide arrangement as a leaf, a necklace, a helical elongated member, a helical strip, a structure formed integrally in the conduit wall.
[0046] Optionally, when implementing the method, the waveguide arrangement includes a waveguide to interface with the conduit wall, the thickness and material of the waveguide of which are mutually substantially similar to a thickness and material of the wall of the conduit.
[0047] Optionally, when implementing the method, the transducer arrangement includes one or more sensors that are implemented optically using one or more optical fibers, with one or more Bragg grids being included along one or more optical fibers to make the one or more sensitive optical fibers. More optionally, the method includes implementing one or more optical fibers using at least one of: one or more single-mode fused silica optical fibers, one or more single-mode sapphire optical fibers.
[0048] Optionally, when implementing the method, the waveguide arrangement is detachable from the duct wall.
[0049] Optionally, the method includes using a thermal radiation protection arrangement and / or an ionization protection arrangement for the waveguide arrangement, to at least partially protect the one or more conduit exciter elements.
[0050] Optionally, when implementing the method, the waveguide arrangement is manufactured from at least one of: a solid metal, a composite material, a sintered material.
[0051] Optionally, the method includes implementing a contact between the waveguide arrangement and the conduit via a coupling material between associated facing surfaces. More optionally, the method includes implementing the coupling material from at least one of: elastomeric materials, a coupling cement, a coupling gel, a coupling adhesive.
[0052] Optionally, the method includes using a plurality of the waveguide arrangements of the sensor apparatus to interrogate a plurality of sectors outside the geometric axis of an inner duct volume, with an extension of the sectors outside the geometric axis defining a region ring (“construction circle”) in which the sensor device is selectively operable to measure the flow.
[0053] More optionally, when implementing the method, the sectors outside the geometric axis are determined in spatial extension orienting a direction and / or a frequency of modes that are excited in operation within the plurality of waveguide arrangements.
[0054] Optionally, the method includes using a data processor arrangement of the sensor apparatus to provide excitation signals for the transducer arrangement and to receive signals from the transducer arrangement, the method additionally including using the data processor arrangement to perform at least one of: (a) at least one spatial measurement of one or more phases present within the conduit; (b) at least one flow measurement of one or more phases present within the conduit; (c) the formation of a spatial tomographic image of one or more sectors questioned by the transducer arrangement; (d) a Doppler flow measurement of bubbles present within the conduit; (e) an acoustic measurement of flight time through the one or more phases present in the duct in operation, and along the duct wall, in the directions of flow downstream and upstream, the acoustic measurement along the wall of the duct conduit is used to provide error compensation for the acoustic measurement performed through one or more phases; (f) at least one measurement, where at least one of the transducer arrays of a waveguide array is operable to both send and receive acoustic radiation to and from the conduit via echo pulse interrogation of a flow within the conduit; (g) a computation, based on measurements of flight time, fluid flow rate within the conduit, and / or a velocity of fluid sound within the conduit; (h) computation to compensate for changes in flow profiles and / or swirling occurring within the conduit; (i) computation to characterize a stratified flow occurring within the conduit; (j) a measurement of the structural integrity of the duct wall, to determine at least one of: crust deposit, hydrate formation, thinning of the wall, fragility of the wall, micro cracking within the duct wall; and (k) a flue diameter measurement, improving the calculation of the volumetric flow rate.
[0055] According to a third aspect, a computer program product is provided comprising a non-transient computer-readable storage medium having computer-read instructions stored thereon, the computer-read instructions being executable by a computerized device comprising processing hardware to execute a method according to the second aspect.
[0056] In another aspect, in the aforementioned sensor apparatus, the transducer arrangement includes a plurality of sets of waveguide transducers to generate and receive the plurality of beams in cooperation with the propagation of acoustic radiation via the tube wall, being that the waveguide transducers include an elongated waveguide, and one or more transducer elements arranged on at least one end of the waveguide, and a lateral portion of the waveguide is mounted in operation on an external surface of the waveguide tube wall to couple acoustic radiation to and from the tube wall.
[0057] More optionally, in the apparatus, at least one waveguide of the transducer arrangement includes a first end thereof and a second end thereof, an arrangement of transducer elements being disposed at the first end and are individually excitable in a manner in phase arrangement to direct the one or more beams within the region, and the one or more transducer elements are arranged at the second end to monitor the integrity of the waveguide operation and / or to allow temperature compensation to be applied by the arrangement signal processor for waveguide operation.
[0058] Optionally, in the apparatus, the transducer arrangement includes a spatially distributed arrangement of sensors arranged on an external surface of the tube wall to receive acoustic radiation coupled through the tube wall to it.
[0059] More optionally, in the apparatus, the spatially distributed array of sensors is implemented using a plurality of Bragg grid filter sensors distributed over one or more optical fibers, with Bragg filter sensors being optically interrogated in operation via optical radiation guided through one or more optical fibers and selectively reflected and / or transmitted in the Bragg grid filter (FBG) sensors.
[0060] More optionally, in the apparatus, the spatially distributed array of sensors is interspersed between waveguides of the transducer array to detect the spatial variation of flow characteristics, as detected by the plurality of beams, for example, propagating along trajectories chordals.
[0061] Optionally, in the sensor device, the one or more elements are operable to use broadband signals, which are efficiently transmitted to the structure wall once the transducer waveguide has a dispersion characteristic similar to the wall of the structure. structure.
[0062] It will be appreciated that the characteristics of the invention are susceptible to be combined in various combinations without departing from the scope of the invention as defined by the appended claims. Description of the drawings
[0063] Configurations of the present invention will now be described, by way of examples only, with reference to the following drawings where:
[0064] FIG. 1 is an illustration of an offshore environment in which characteristics of a multiphase flow are to be measured;
[0065] FIG. 2 is a schematic illustration of complex spatially inhomogeneous flows within a conduit;
[0066] FIG. 3 is a schematic illustration of a transducer arrangement used in a device to measure flow rate within a conduit, in accordance with the present disclosure, the transducer arrangement being symbolically illustrated, but it is beneficially implemented in a helical manner in practice;
[0067] FIG. 4 is a schematic cross-sectional illustration of the duct of fig. 3, where a radial array of transducers for measuring flow rate is shown, jointly interrogated by chordal trajectories ("chordal trajectories") of acoustic radiation propagation to interrogate corresponding sectors of a cross section of a conduit, together with an illustrative representation of a “construction circle” limited by sectors;
[0068] FIG. 5 is an illustration of the conduit of fig. 4, where a measurement method is shown to measure flow velocity in one position of the central geometry axis and in a plurality of positions outside the geometry axis, for example in three positions outside the geometry axis, for a laminar flow condition and also for a situation approaching a beginning of turbulence;
[0069] FIG. 6 is an illustration of the conduit of fig. 3, where upstream and downstream measurement positions are shown;
[0070] FIG. 7 is an illustration of a way in which off-axis interrogating beams of ultrasonic radiation are generated employing phase array ultrasonic transducers excited by mutually shifted and / or time delayed excitation signals S1 to S4;
[0071] FIG. 8 is an illustration of an alternative way in which off-axis interrogating beams of ultrasonic radiation are generated employing phase array ultrasonic transducers excited by mutually shifted and / or time delayed excitation signals S1 to S4;
[0072] FIG. 9 is an illustration of a way in which transmitter and receiver transducers are arranged around the conduit of fig. 3;
[0073] FIG. 10 is an illustration of an optional alternative way in which sending and receiving transducers are arranged around the conduit of fig. 3; optionally, the emitting transducers are helically arranged around the conduit;
[0074] FIG. 11 is an illustration of measurement fields for the transducers and their associated receiving transducers in fig. 9 and fig. 10, where the transducers are implemented in a helical manner to excite helical acoustic radiation in the conduit wall;
[0075] FIG. 12 is an illustration of an optical Bragg grid sensor that is employed to implement the receiver transducers of fig. 9 and fig. 10;
[0076] FIG. 13 is an illustration of an arrangement for emitting and receiving transducers to measure flow within the conduit of fig. 3;
[0077] FIG. 14 is an illustration of a fiber optic connection and data processor arrangement for use with the receiving transducers shown in fig. 9 to fig. 13;
[0078] FIG. 15 is an illustration of ultrasonic radiation propagation trajectories within the conduit or tube of fig. 3, in the presence of a particle within the conduit; the transducers are illustrated in a linear format, although they are beneficially implemented in a helical format;
[0079] FIG. 16 is an illustration of different detection strategies employable within the apparatus in accordance with the present disclosure;
[0080] FIG. 17 is an illustration of a way in which receiving transducers are mounted in the conduit or tube of fig. 3; and
[0081] FIG. 18 to fig. 27 are illustrations of a spatial implementation of a helical waveguide transducer in accordance with the present disclosure.
[0082] In the attached drawings, an underlined number is used to represent an item on which the underlined number is positioned or an item to which the underlined number is adjacent. A non-underlined number relates to an item identified by a line connecting the non-underlined number to the item. When a number is not underlined and accompanied by an associated arrow, the non-underlined number is used to identify a general item to which the arrow is pointing. Settings description
[0083] In the following description, a conduit must be constructed to relate to a spatial structure, for example a tube, which is operable to confine and guide a flow of a fluid through it. The conduit is optionally, for example, a pipe, a tube, a vessel or the like. Although a conduit is illustrated in the drawings as having a circular cross section, it will be appreciated that other types of cross sections are feasible, for example a rectangular cross section.
[0084] In general, an apparatus 180 in accordance with the present disclosure beneficially employs "Guided Wave CMR" technology as described in Norwegian patent NO331687 and corresponding UK patent GB2479115B, PCT patent application WO2011 / 07869A2 and US8141434B2 patent , which are hereby incorporated by reference. In addition, the apparatus 180 according to the present disclosure includes additional features: (i) the acoustic emitting transducers, for example ultrasonic guided wave transducers, used in the apparatus 180 are elongated and include an acoustic waveguide that is coupled to a outer surface of a conduit on which flow is to be measured. In addition, such a solution allows the apparatus 180 to achieve acoustic selection and suppression more precisely, thereby increasing the accuracy and reliability of the measurement. In addition, such a solution is capable of reducing the effects of temperature changes compared to known wedge-shaped acoustic coupling element technology, which substantially provides a point coupling of acoustic radiation from and to the conduit, and is also capable of providing positions of acoustic radiation. piezo- single or multiple elements along the geometric axes x-, y- and z, as will be described in more detail later in this disclosure; (ii) “Beam out of center”: the apparatus according to the present disclosure employs non-invasive ultrasonic guided wave transmission, where an acoustic beam excitation is employed at an angle that propagates outside a central region of the cross section of the conduit of fig. 3, namely via chordal trajectories outside the geometric axis within the conduit; and (iii) “Spatial detector grid”: an array of acoustic receiver sensors that are arranged in a grid manner around an external surface of the duct of fig. 3, with the spatial detector grid allowing measurements of velocity and attenuation of multiple points to be performed in operation through a fluid cross section of the duct of fig. 3, thus allowing dynamic monitoring of the fluid to be carried out in slices of cross sections or as a “3D volume” of cross section. Such measurement allows complex mixtures spatially inhomogeneous within the conduit of fig. 3 be characterized, by means of a form of tomography, for example possibly multiphase flows.
[0085] In this way a non-invasive flow meter is able to provide more accurate flow rate measurements for any combination of oil, water and gas, as well as providing flow measurement according to very low measurement uncertainty, resulting in accuracy in accordance with national and international regulations for the fiscal transfer of liquid and gas, including allocation of oil and gas, which include the measurement of liquid containing gas and gas containing liquid.
[0086] In the following description, the term “acoustic” should be interpreted broadly to include any acoustic signals, for example ultrasonic radiation mentioned above, for example for acoustic signals having a frequency in the range of 100 Hz to 1 MHz, and more optionally in a range from 10 kHz to 1 MHz. Optionally, the sensor device 180 is operable in a passive listening mode, where signals received at the Bragg 500 filter grid sensors are used to characterize flow 110, in addition to interrogating the flow 110 injecting acoustic radiation into it, as described in the previous one. Optionally, neural network analysis of acoustic signals received passively from flow 110 is used to obtain confirmation and / or additional information to help characterize flow 110.
[0087] The apparatus according to the present disclosure is beneficially operable to employ the following measurement regimes: (i) an acoustic beam interrogation to monitor gas in a liquid flow within the conduit of fig. 3; (ii) an acoustic beam interrogation to monitor liquid in a gas flow within the duct of fig. 3; (iii) an acoustic beam interrogation in combination with a liquid fraction computation based on liquid flow velocity, to monitor water in an oil flow within the duct of fig. 3; and (iv) an acoustic beam interrogation in combination with a liquid fraction computation based on liquid flow velocity, to monitor oil in water flow within the conduit of fig. 3.
[0088] Referring to fig. 2, there is shown an example of a flow, denoted by an arrow 110, through a conduit denoted by 100; as mentioned, conduit 100 is a tube, for example. In situation A, flow 110 is laminar, namely not turbulent, where a spatial velocity of flow 110 decreases as a function of a radial distance from a central elongated geometric axis of conduit 100. It will be appreciated from situation A that a single flow measurement for conduit 100 corresponds to an aggregate form of spatial flow velocities in various spatial regions of conduit 100. For example, a lower flow velocity occurring locally on a surface within a conduit wall 100 can , for example, giving rise to deposition, for example crusting on the internal surface, during a prolonged period of operation. Flow 110 can be a complex flow, for example a spatially substantially homogeneous flow, or a spatially inhomogeneous flow as illustrated in situation B, where a spatial region 130 has a different composition from a remainder of flow 110 within conduit 100 However, when flow 110 exceeds its Reynolds Re number, see Equation 1 (Eq. 1) below, turbulent flow occurs, potentially resulting in vortexes 140 and other instabilities, where an expanded spectrum of flow velocities within conduit 100 then it occurs. It will be appreciated, especially in situation C, that a single aggregate flow measurement for conduit 100 is insufficient to describe the complexities of flow 110 occurring with conduit 100. The present disclosure describes apparatus 180 which is both capable of providing a very need flow 110 in situation A, for example within the requirements of national and international measurement regulations, as well as capable of handling the provision of a set of flow measurements 110 in situation C. The device 180 achieves such precise measurement by acquiring a series of acoustic measurements, for example ultrasonic measurements, in various operational configurations of the apparatus 180, and then applying various analytical computations to the series of acoustic measurements, as will be described in greater detail later in this disclosure. Analytical computations are beneficially implemented using computing hardware, for example using an array of high-speed RISC (“Reduced Instruction Set Computer”) processors that are specifically efficient when dealing with matrix computation required to perform tomographic imaging of regions of conduit 100. Beneficially, computations implement algorithms that are encoded in one or more software products registered on machine-readable data storage media.
[0089] Referring to fig. 3, there is shown an apparatus 180 including an array of transducers for implementing an instrument in accordance with the present disclosure. The array of transducers includes a first transducer including an elongated waveguide 200A having a length W measured from a set of elements acoustics 220 arranged at a first end of the waveguide 200A, via a coupling neck region 210, in a monitoring element 230 disposed at a second end of the waveguide 200A. The transducer arrangement further includes a second elongated waveguide 200B arranged in a specular orientation with respect to the first elongated waveguide 200A, in a manner as illustrated. The sides of the waveguides 200A, 200B are connected to an external surface of the conduit wall 100 to couple acoustic radiation within the conduit wall 100 and from there to an internal region of the conduit 100 in which flow 110 occurs in operation ; such coupling occurs across an extensive area along the waveguides 200A, 200B compared to known ultrasonic transducers, for example wedge-type transducers, EMAT transducers, comb-type transducers and the like, which couple their acoustic energy through a relatively small area corresponding substantially to a point coupling. The coupled acoustic radiation is denoted by 240.
[0090] In operation, measurements are optionally made with the acoustic radiation 240 projected in directions upstream and downstream in relation to flow 110, and a differential computation is performed thereby removing many sources of measurement error in the device 180.
[0091] Optionally, these measurements include measurements of acoustic radiation propagation in the upstream and downstream directions through flow 110, and also acoustic radiation propagation in the upstream and downstream directions through the conduit wall 100, thus providing four different measurements, for example four flight time pulse measurements. By applying the four time-of-flight pulse measurements to an algorithm, several transducer errors can be substantially eliminated from flow computations to determine a flow velocity of flow 110. The two measurements through conduit wall 100 provide information to correct various errors occurring in the two measurements made through flow 110.
[0092] Monitoring elements 230 are beneficially employed to monitor acoustic radiation coupled from the set of acoustic elements 220 to the waveguide 200A, thus allowing the correction of elementary characteristics to be compensated, for example changes in the piezoelectric coupling coefficient of the set elements as a function of operating temperature and / or time; these acoustic elements are beneficially mounted on one face of a distal end of the waveguide 200A as illustrated, and additional elements mounted on a plurality of sides of the distal end of the waveguide 200A, as illustrated in fig. 3. This configuration allows the 200A waveguide to have selectively excited Lambda waves, shear waves and Rayleigh waves. For example, piezoelectric elements have a coupling coefficient that slowly decreases as a function of time, for example, as a result of depolarization of piezoelectric element. Alternatively, in another configuration, differential computation is performed on received acoustic radiation displaced in phase, namely displaced by Doppler. Similarly, the speed of sound can optionally be used for WLR which combined with the attenuation measurements will provide a multiphase measurement. As an example, such a solution is beneficial to be used when flow 110 includes a high degree of inhomogeneity, for example numerous bubbles, which cause gross attenuation of acoustic radiation that is otherwise capable of propagating along chordal paths outside axis through flow 110.
[0093] The elongated waveguides 200A, 200B provide transducers that are superior to acoustic transducers commonly used employing wedge-shaped acoustic coupling elements; such known wedge-shaped acoustic coupling elements are operable to excite shear wave acoustic beams within conduit 100, while elongated waveguides 200A, 200B are able to selectively excite shear waves as well as other forms of acoustic waves, for example several orders of Lambda waves, as well as high frequency Rayleigh waves, as mentioned earlier. Such superiority is pertinent, for example, to the improved guided wave properties and better beam formation of the acoustic radiation 240, for example ultrasonic radiation. Thus, the elongated waveguides 200A, 200B are operable to provide improved transmission direction and conformation in selected acoustic mode within conduit 100, for example for optimal use of transmitted acoustic radiation. In addition, the elongated waveguides 200A, 200B are operable to provide improved suppression of acoustic modes that have not been selected for use in the apparatus 180, thereby intensifying the signal-to-noise ratio of the apparatus 180 measurement. In addition, in comparison with known wedge coupling element technology, the elongated waveguides 200A, 200B additionally result in less signal deviation caused by thermal expansion and contraction of wedge materials, as well as increased transducer footprint on the outer surface of the conduit 100, namely more acoustic radiation coupled to the conduit 100. In addition, waveguides 200A, 200B have an extended physical length, in comparison with known wedge design transducers, which allows additional acoustic collection, to perform the following functions: ( i) acoustic energy is coupled to a detection direction of a correspondingly shaped receiving transducer, improving in this way the measurement of signal performance for device 180 noise; and (ii) acoustic energy is focused in one direction and shape of a sensor receiving arrangement, for example Bragg grid sensors, as will be described in greater detail later.
[0094] The coupling neck region 210 is also an advantage, because the protection 225 is optionally inserted to protect the set of acoustic elements 220 from an external surface of the conduit 100 and / or an environment surrounding the conduit 100. Such protection 225 includes, for example, one or more layers of thermal insulation and / or one or more layers of protection against ionizing radiation. The one or more layers of thermal insulation optionally include one or more layers of conductive reflective material as well as mineral-based insulation between them. The one or more layers of protection against ionizing radiation are optionally manufactured from materials such as lead, bismuth, boron-containing materials or the like. In addition, such protection 225 beneficially protects the set of acoustic elements 220 from radiation which otherwise could potentially cause the aging of piezoelectric materials of the acoustic elements 220, namely causing displacements and depolarization thereof.
[0095] The free space ends of the waveguides 200A, 200B are provided with one or more monitoring elements 230 which are beneficially employed in a feedback way to control excitation signals for the set of acoustic elements 220 to optimize their operation , for example: (i) to optimize acoustic propagation within the waveguides 200A, 200B to selectively control a direction of propagation of corresponding acoustic modes within the conduit wall 100, and thus, for example, a spatial extension and / or direction of corresponding propagation of the acoustic wave within an internal volume of the conduit 100; by such a solution, selectable radial “construction cycles”, denoted by 270 in fig. 4, it is feasible to define for each sector of the conduit 100 addressed by waveguides 200A, 200B, for example, to perform real-time tomographic spatial analysis of multiphase flows occurring within conduit 100 in operation; and (ii) to achieve an enhanced signal-to-noise ratio measurement.
[0096] It will be appreciated that for a given angle of the helical Lambda wave acoustic propagation within the conduit wall 100, there is a corresponding “construction circle” 270. Thus, varying the angle of the helical Lambda wave propagation within the conduit wall 100, a “construction circle” of a different diameter 270 is obtained on the sensor device 180. The angle of the acoustic propagation of the helical Lambda wave inside the conduit wall 100 is selected on the sensor device 180 by selecting a given frequency for the Lambda wave propagation and / or employing beam directing methods when the waveguide 200 is constructed to allow such beam directing to occur.
[0097] Optionally, the group of elements 220 are installed in the same plane or at different angles along the geometric axes x, y- and z-, and individually controlled with respect to the signal wave phase, namely in a way of a phased arrangement: (i) to achieve an optimal signal-to-noise ratio; (ii) to control the excitation of the acoustic transmission angle in relation to the conduit 100 and one or more phases flowing within the conduit 100; and (iii) to achieve sequential transmission angles for acoustic radiation 240, as well as signal quality and / or signal form to excite various types of signals on demand, for example a given number of X pulses at a first given angle of transmission to radiation 240, followed by a given number of Y pulses at a second given transmission angle for radiation, then returning to the given number of X pulses at the first given transmission angle, and so on; thus two sets of measurements are obtained representing mutually different fluid properties using only one set of transducers, as illustrated in fig. 3 and fig. 4.
[0098] In fig. 3, at least one transducer from the transducer set 220 is mounted on an extreme distal face of the waveguide 200, this at least one transducer is optionally excited by itself to cause the shear waves to propagate along the waveguide 200 to be coupled to the conduit wall 100. In addition, at least one transducer of the transducer assembly 220 is mounted on a side face of the distal end of the waveguide 200; this at least one transducer is optionally excited by itself to cause Rayleigh waves to propagate along the waveguide 200 to be coupled to the conduit wall 100. Beneficially, a plurality of sides of the distal end of the waveguide 200 are provided with corresponding transducers , for example as illustrated on the three sides of the distal end. Selectively exciting one or more of the transducers in combination, several acoustic propagation modes are selectively excited within the waveguide 200, for example to excite at least 100 of the conduit wall: shear waves, Lambda waves, Rayleigh waves, but not limited to those. Beneficially, the Lambda waves that are coupled in operation to and from the conduit wall 100 follow a helical path and optionally attach to a region within the conduit 100 over an extensive area of the conduit wall 100; in contrast, shear waves are usually coupled to an interior of a conduit over a relatively small area, corresponding substantially to a point of ultrasonic radiation injection inside the conduit 100.
[0099] Optionally, the waveguide 200 is manufactured such that a set of transducers 220 is arranged at each end of the waveguide 200, such that the excitation of specific selected modes within the waveguide can be monitored in operation. When the set of transducers 220 at a first distal end of the waveguide 200 are implemented using piezoelectric elements, and the set of transducers 220 at a second distal end of the waveguide are implemented as an array of Bragg grid sensors, a feedback arrangement is beneficially employed to control an amplitude and / or direction of propagation of acoustic radiation propagating within the waveguide 200, for example to correct non-deterministic aging effects occurring in piezoelectric transducers; the Bragg grid sensors in such a case can be assumed to be deterministic in their detection characteristics, and are optionally compensated for the temperature in their detection characteristics including a temperature sensor in thermal contact with the waveguide 200. Optionally, the temperature sensor is implemented using Bragg filter grid structures. Such feedback is beneficial because it allows the instrument 180 to keep its measuring accuracy better calibrated over an extended period of use in challenging environments.
[00100] As mentioned earlier, the waveguide 200 has a radially thick thickness from the conduit 100 which is substantially similar to a thickness of the conduit wall 100. In addition, the waveguide 200 is beneficially made of a mutually similar material to that used to manufacture the conduit wall 100. Optionally, the waveguide 200 is integral with the conduit wall 100. Optionally, the waveguide 200 has a rectangular cross section, with an aspect ratio in a range of 1: 1 to 1: 100, more optionally in a range of 1: 1 to 1:20, and even more optionally in a range of 1: 1 to 1:10. Optionally, waveguide 200 is manufactured from solid metal. Optionally, the waveguide 200 is manufactured, at least in part, from a composite material and / or a sintered material. Such sintered material includes, for example, lead zirconite titanate (PZT) or similar ceramic material, such that the transducer assembly 220 is integrally formed with waveguide 200 locally polarizing distal regions of waveguide 200 during manufacture. Optionally, the waveguide 200 has a thickness in a range of 5 mm to 5 cm, and more optionally in a range of 8 mm to 3 cm.
[00101] Using the features mentioned earlier in waveguide 200 and its associated set of transducers 200, families of wedge modes, symmetrical, antisymmetric or horizontal shear can be selectively excited using piezoelectric elements for compression excitation, vertical shear or horizontal shear, respectively. Optionally or in addition, the excitation of the upper and lower planes of the distal end of the waveguide 200 can be used to reinforce the symmetrical and antisymmetric modes. When upper and lower plane excitation is used for the transducer set 220, the selection between symmetric and antisymmetric modes can be performed electronically, for example by operating the elements in phase or out of phase. Such an implementation way allows the waveguide 200 to have a wider bandwidth compared to known conventional ultrasonic transducers, namely making the waveguide 200 highly suitable for use in accurate time pulse measurement methods, for example measurement methods flight time (TOF).
[00102] Optionally, at least one distal end of the waveguide 200 includes one or more attenuation features or structures to absorb the forward and backward propagation of acoustic radiation along the waveguide, namely end-to-end reflections, thereby helping to reduce a tendency for permanent waves to be established within the waveguide 200 when in operation; this provides the acoustically cleaner operation of waveguide 200, thereby potentially increasing the signal-to-noise ratio of the measurement and mode selectivity. The one or more attenuation characteristics are optionally implemented using attenuating materials applied on the transducer waveguide 200, and / or by an active feedback form using transducers supplied with antiphase signals. Such active feedback is optionally implemented in an interactive, adaptive manner, to accommodate changes in waveguide 200 and / or conduit 100 characteristics over an extended period of use, for example a period of 20 years, to ensure that effective attenuation is reliably achieved.
[00103] With respect to the waveguide 200, an acoustic wave transmitted to it is directed along the propagation line in the transducer waveguide. For Lambda modes, the transducer waveguide is optionally as narrow as a waveguide thickness, namely an aspect ratio of 1: 1 in cross section, but is optionally wider. When used with conduit 100, the thickness limits of the transducer waveguide 200 are beneficially curved according to the curvature of conduit 100, and directed.
[00104] The apparatus 180 of the disclosure described above provides numerous benefits in comparison to many types of known flow meters. In a known ultrasonic “pressure coupling” flow meter, namely single-phase meters, acoustic radiation is transmitted radially in a cross section of a given tube, and at an angle determined by an element geometry wedge used in known flow meters. As a result, the measurement takes place primarily in a central region of the given tube, such that when the given tube is filled with gas at its center and the remainder of the tube is filled with liquid, the transmission of acoustic radiation is severely affected, resulting in potentially in a flow measurement is not obtainable. The apparatus according to the present disclosure is therefore capable of providing greater benefits compared to known single-phase flow meters.
[00105] The apparatus 180 is capable in operation, to selectively excite acoustic sectors of the internal volume of the conduit 100 for measurement purposes, with the sectors defining a "construction circle" denoted by 270, with the detection occurring in a region annular which is radially out of the “construction circle” 270, and the “construction circle” 270 has a radius that is defined by selective targeting of Lambda acoustic modes within the waveguides 200A, 200B following a trajectory helical within the conduit wall 100 and / or by varying the frequency of the Lambda wave acoustic modes excited by the elements 220 on the waveguides 200A, 200B following a helical path within the conduit wall 100. Taking a series of measurements for the sectors for a range of “construction circles” 270, data are obtained from acoustic radiation, when received as mentioned above, to compute a spatial tomographic representation of the flu x 110 inside the inner region of the duct 100.
[00106] Referring to fig. 4, a cross-sectional illustration of the conduit 100 of fig. 3 is shown, where three sets of waveguides 200 (1), 200 (2), 200 (3) are arranged at 120 ° intervals around an outer circumference of the conduit 100; each set includes two transducers, for example as illustrated in fig. 3. Conduit 100 encloses a volume 260 in which flow 110 occurs in operation. The three sets of waveguides 200 (1), 200 (2), 200 (3) in time sequence are operable to emit beams, for example denoted by 250, of acoustic radiation, for example ultrasonic radiation but not limited to it, into volume 260 for use in characterizing flow 110; such a temporal sequence of beam emissions allows the angular sectors of the three sets of waveguides 200 (1), 200 (2), 200 (3) to be selectively monitored, as mentioned earlier. The three sets of waveguides 200 (1), 200 (2), 200 (3) are beneficially manufactured to spatially follow a substantially helical trajectory along a length of the conduit 100. Beneficially, the three sets of waveguides 200 (1), 200 (2), 200 (3) have a radial thickness that is substantially similar to a conduit wall thickness 100; in addition, the three sets of waveguides 200 (1), 200 (2), 200 (3) are beneficially made of a material similar to that of the conduit wall 100, or at least made of a material having mechanical material density and Young's modulus characteristics substantially similar to those of the conduit wall material 100. By "substantially similar" is meant to be within a range of 80% to 120%, more optionally a range of 95% to 105% of similar properties density and Young's modulus. Optionally, the three waveguide sets 200 (1), 200 (2), 200 (3) are operable to withstand the propagation of substantially a single helical acoustic radiation mode; alternatively, the three sets of waveguides 200 (1), 200 (2), 200 (3) have a lateral width for their waveguide structures that allows various helical acoustic modes to be selectively propagated in them, for example by selecting a frequency of excitation for the acoustic modes, and / or employing the set of elements 220 as a transmitter of arrangement in phase, where amplitudes and / or relative phases varying of excitation signals applied to the set of elements allows directing acoustically within the three sets of waveguides 200 (1), 200 (2), 200 (3) to be achieved, and corresponding direction of acoustic radiation beams coupled to a region within the conduit 100.
[00107] The three sets of waveguides 200 (1), 200 (2), 200 (3) are optionally formed integrally with the flue wall 100, for example by at least one of: a machining process, a process milling process, grinding process, brazing process and / or spark erosion process. Alternatively, the three sets of waveguides 200 (1), 200 (2), 200 (3) are coupled via a coupling compound that is interposed between the three sets of waveguides 200 (1), 200 (2) , 200 (3) and an outer surface of the conduit 100 and an outer surface of the conduit. Alternatively, the three sets of waveguides 200 (1), 200 (2), 200 (3) are applied to the outer surface of the conduit 100 in a pressure coupling manner. The conduit wall 100 is beneficially made of carbon steel, stainless steel, a composite material, or another metal such as aluminum, copper or the like. Such a composite material is, for example: (i) a fiberglass composite tube, for example suitable for transporting water supplies; (ii) a tube composed of silicon carbide, for example suitable for use to guide flows in nuclear installations, and so on.
[00108] Referring to fig. 4, a combination of acoustic beams propagating through a central geometric axis of the conduit 100, and also through regions of volume 260 away from the central geometric axis of the conduit 100, namely "off-axis", excited at a plurality of different angles , provides a measurement of spatial fluid flow velocity for an entire cross section of volume 260, the measurement providing an indication of flow velocities as a function of spatial position within volume 260. When apparatus 180 is properly designed, the measurement is capable of staying within fiscal measurement requirements, for example under laminar flow conditions devoid of turbulent flow. Each of the three sets of waveguides 200 (1), 200 (2), 200 (3) is, for example, operable to generate in operation a plurality of off-axis chordal acoustic radiation propagation paths that allow a corresponding angular sector of an internal cross section of the conduit 100 to be interrogated. The three waveguide sectors 200 (1), 200 (2), 200 (3) define a corresponding “construction circle” 270, as mentioned earlier, where the interrogation of an annular region between the “construction circle” 270 and an internal surface of the conduit 100 must be characterized. Using a series of measurements with varying radii from the “construction circle” 270, a complete spatial tomographic analysis of the inner region of the conduit 100 is obtainable in operation. Such tomographic analysis involves populating a data matrix with measurements for different radii of construction circles 270, and then solving multiple simultaneous equations represented by the matrix to derive component signals from a location arrangement across the cross section of volume 260. As mentioned previously, such a solution of multiple simultaneous equations is beneficially achieved using a processor arrangement, as in a digital arrangement processor. The array of processors are beneficially RISC machines, as mentioned earlier, for example as manufactured by ARM Holdings, United Kingdom.
[00109] The apparatus 180 shown in fig. 3 and fig. 4, with its associated signal processor arrangement, is capable of measuring flow 110 under both laminar flow conditions and turbulent flow conditions, for example by properly reconfiguring itself, as will be described in more detail later. A start of turbulence occurs at flow 110 when its number of Reynolds Re exceeds a limit value, as will be explained below. The Reynolds Re number is likely to be computed from Equation 1 (Eq. 1):
where: Re = Reynolds number, where a value of Re <2300 corresponds to a laminar flow, a value of 2300 <Re <4000 corresponds to a flow in transition, and a value of Re> 4000 corresponds to a turbulent flow; V = flow fluid speed 110; p = a density of the fluid present within the volume 260 μ = a velocity of the fluid present in the volume 260; and D = a diameter of the tube 100.
[00110] Using off-center acoustic beams, for example ultrasonic acoustic beams, to interrogate volume 260, information is obtained from volume 260 which allows the aforementioned signal processor arrangement to perform uncertainty reduction computations, where: ( i) employing detailed flow profile interpolation of flow 110 for Reynolds number computation, an accurate flow profile calculation is possible, for example to determine whether flow 110 is laminar or turbulent, also including a viscosity computation; and (ii) computations can be performed for uneven static and dynamic flow velocities, for example to perform compensations for swirling and similar types of fluid movement within volume 260.
[00111] In an event that conduit 100 is required to carry flow 110 including a large concentration of small bubbles, which potentially cause severe attenuation of acoustic radiation, apparatus 180 beneficially commutes to perform Doppler acoustic reflection measurements pulsed time synchronized over the flow, where the movement of the bubbles causes a shift in the frequency of reflected acoustic radiation in relation to a corresponding frequency of interrogated acoustic radiation. By measuring a frequency dispersion of time-synchronized pulsed Doppler acoustic radiation, a degree of turbulence in the flow of the bubbles can be determined by computation.
[00112] Referring to fig. 5, an illustration of where measurements are performed within volume 260 is shown. In addition to the waveguide sets 200 (1), 200 (2), 200 (3), receiver transducers 300A, 300B, 300C are mounted which are also arranged at 120 ° angles around the outer surface of the conduit 100. The waveguides 200 and the transducers 300 are operable to allow the apparatus 180 to produce samples with respect to at least four spatial points to perform flow rate computations and from there to determine whether the flow 110 is laminar, represented by a profile of curve 310, or turbulent, represented by a curve profile 320. Thus, spatial flow measurements on the axis and in multiple off-axis positions within volume 260 allow more information to be obtained regarding whether flow 110 is laminar or not. , transitional or turbulent.
[00113] Therefore, in fig. 5, a process tube, denoted by conduit 100, with three sets of acoustic transducer positions is shown; however, it will be appreciated that more than three sets of acoustic transducer positions can be employed, for example four or more sets. The dotted lines with arrowheads inside the process tube represent three trajectories of the transducer acoustic beam, all of which are propagated through a central geometric axis of the process tube. In addition, solid lines with arrowheads represent three transducer beam paths that are off-center in relation to the aforementioned central geometric axis. A laminar flow denoted by curve 310 as shown in fig. 5 is generally approximately similar to the turbulent flow denoted by 320, unless a spatial distribution of flow 110 becomes temporarily irregular, for example as a result of vortex generation. The computed flow velocities for the three off-axis positions provide sufficient information for the flow velocity profile to be determined in operation. Fig. 5 is pertinent to both liquid and gas flows within conduit 100.
[00114] In comparison, a known type of flow meter will generally propagate acoustic beams in a direction orthogonal to a conduit wall 100; the apparatus 180 according to the present disclosure employs acoustic beams in a non-orthogonal direction in addition to orthogonal acoustic beams, and is thus able to extract more information from flow 110 to determine its nature, for example whether it is laminar or turbulent. Any gas introduced into a liquid phase present in conduit 100 will result in an attenuation of the aforementioned acoustic beams; such measurement is pertinent: (i) in situations of a liquid flow within the conduit 100; (ii) in situations where multiphase flows occur within conduit 100; and (iii) in situations where gas flow with a fraction of liquid occurs in conduit 100.
[00115] Thus, interrogation by acoustic beam both off-center and in the center of volume 260 is required to perform flow rate measurement involving a fraction of gas in liquid, mutatis mutandis a fraction of liquid present in a gas.
[00116] The sensor apparatus 180 in accordance with this disclosure is beneficially operable to employ at least three different strategies for interrogation by volume 260 non-invasive acoustic beam employing off-center acoustic beams, namely: (a) an interrogation by acoustic beam from volume 260, where a beam 250 is beneficially employed having a divergence angle greater than 10 °; (b) an interrogation of the arrangement in directed phase of volume 260; and (c) a measurement of transducer geometry and mounting orientation over conduit 100.
[00117] Optionally, generation of acoustic radiation in shear mode is employed when implementing one or more of (a) to (c) inside the sensor device 180.
[00118] When wide beam excitation is employed via cordial path excitation when using the 180 sensor apparatus, Lambda wave propagation is beneficially employed, where Lambda wave or wide beam sensors operate by emitting acoustic energy at various frequencies through the conduit 100 to locate a frequency that most closely matches a natural propagation frequency of acoustic radiation within a conduit wall 100. When transducers 200, 300 are operated at such a combined frequency, acoustic radiation at substantially the combined frequency is transmitted into the stream 100 within volume 260, with the duct wall 100 acting as a waveguide. As mentioned earlier, the broad beam of acoustic radiation travels outside the central geometric axis of conduit 100, and can be received in a convenient location using one or more of the 300A, 300B, 300C transducers. Optionally, as will be elucidated in greater detail later, the transducers 300A, 300B, 300C are beneficially implemented using Bragg filter grid transducers. Optionally, Bragg filter grid transducers employ antiphase filter grids, in order to define for each antiphase filter grid a zero in their optical reflection characteristics that very precisely define their grid periodicity, thereby increasing an operational performance of signal to device noise 180. Employing Bragg filter grid transducers is especially beneficial because there is negligible cross-talk of excitation signals for elements 200 with Bragg filter grid transducers, as the former operate in an electrical regime and the latter operate in an optical regime; this lack of cross-talk is relevant when data processing parts of device 180 are used remotely from transducers 300A, 300B, 300C, for example when the former is installed at sea level, and the latter are installed many kilometers apart on a bottom of the sea.
[00119] Bragg filter grids are optionally interrogated using broadband optical light sources, for example light emitting diode (LED) sources, or from optical frequency scanned sources. In addition, the Bragg filter grids are optionally formed in a single length of optical fiber, thereby reducing the number of signal connections to be made between the data processing parts of the device 180 and the transducers 300A, 300B, 300C.
[00120] Referring to fig. 6, transducers 200A, 200B are optionally operable to emit beams of acoustic radiation 250 (A), 250 (B) in the forward and backward directions respectively with respect to flow 110, such that a differential measurement of flow 110 can be performed , using transducer 300 as a receiving transducer. Transducer 300 is within the wide-angle beams 250 (A), 250 (B) as illustrated. Beneficially, phased array transducers are employed to implement transducers 200A, 200B such that they are capable of being used to measure flow velocities in various off-axis positions, for example as illustrated in fig. 5.
[00121] Emissions of acoustic radiation beams from transducers 200 illustrated in fig. 7 are beneficially directed within the volume 260 by implementing the transducers 200 as phase arrangements of acoustic emitting elements, for example excited by a plurality of signals S1 to S4 which are temporarily offset from each other to define a given beam angle 250 in relation to the conduit 100 and its internal volume 260. Optionally, one or more elements of the arrangements in phase of elements forming the transducers 200 are mounted directly on the outer surface of the conduit 100, as illustrated in fig. 8, or are mounted together in a transducer unit that is connected to the outer surface of the conduit 100, for example as illustrated in fig. 7.
[00122] Referring to fig. 9, a configuration of apparatus 180 is shown, where arrangements in phase of elements are coupled to waveguides 200A, 200B, 200C to couple acoustic radiation into volume 260 of conduit 100 to direct beams of acoustic radiation within volume 260 in operation, for example to provide one or more bundles on the geometric axis crossing the central geometric axis of the conduit 100, as well as one or more bundles off-center. Receiving transducers 300 are beneficially implemented in an array format, for example using a network of Bragg grid sensors based on the use of fiber optic components, as will be described in greater detail later. The waveguides 200A are optionally mounted in a spiral manner, namely a spatially helical way, around the outer surface of the conduit 100, as illustrated. Alternatively, the 200A waveguides are implemented as a wide collar that is attached or applied under pressure to the outer surface of the conduit 100. Therefore, the present disclosure includes adding guided wave sensors in a grid configuration around the conduit 100 to collect guided wave signals from, for example, three sets of guided wave transducers 200 in a 0 °, 120 ° and 240 ° formation around the tube 100, as illustrated. The formation of 0 °, 120 ° and 240 °, corresponding to the sectors mentioned above, defines radial “construction circles” for measurement for the device 180, for example when performing spatial tomographic profile of volume 260. Optionally, other angles of installation are employed, for example 0 °, 90 °, 180 °, 270 °, or even 0 °, 60 °, 120 °, 180 °, 240 °, 300 °.
[00123] Referring to fig. 10, there is shown an illustration of an alternative configuration of the apparatus 180, where three sets of guided wave transducers 200 are arranged in 120 ° angled positions around the conduit 100; guided wave transducers 200 are shown mounted in a linear shape, they are alternatively beneficially mounted in a helical shape, as described in the previous one. In addition surface-mounted receiver transducers 300 are mounted at intervals around a circumference of conduit 100 in a plurality of locations along a length of conduit 100. Guided wave transducers 200 are interspersed with receiver transducers 300, as illustrated . Receiving transducers 300 are beneficially implemented as a grid of Bragg grid filter transducer grids, for example mounted against the outer surface of the conduit 100, or partially embedded in the outer surface, for example in corresponding reference grooves. Optionally, each transducer 300 is connected or applied under pressure to the outer surface of the conduit 100 at a mounting point adjacent to its Bragg grid, and a coupling fluid or gel is used to couple the Bragg grid to the outer surface. Such a way of assembling reduces thermal stresses in the Bragg grid, and therefore, potentially improved operational reliability of the device 180 when challenging situations of use.
[00124] Receiving transducers 300, namely surface detectors, are beneficially located in three bands 400, 410, 420, substantially extending around a circumferential region of conduit 100. The first and third bands 400, 420 of the surface are located in areas from which acoustic waves guided from transducers 200 of the transducer sets 200 (1), 200 (2), 200 (3) reach the conduit wall 100 after reflection. A second band of the surface detectors is located in the area where the guided acoustic waves reach an opposite wall of the conduit 100.
[00125] Referring next to fig. 11, there is shown an illustration of the receiving transducers 300 to detect an incoming broad acoustic beam emitted from the guided wave transducers 200; “broad” means greater than a 5 ° beam divergence angle, more optionally greater than a 10 ° divergence angle. Because the receiving transducers 300 are arranged circumferentially around the outer surface of the conduit 100 as shown, the acoustic beams emitted from the three sets of transducers 200 (1), 200 (2), 200 (3) are susceptible to be detected by the receiving transducers 300. Optionally, the receiving transducers 300 are implemented, as mentioned earlier, as a surface detector grid consisting of a plurality of acoustic detectors 450 having physical contact with the outer surface of the conduit wall 100. Beneficially, the acoustic detectors 450 are connected to a signal processor arrangement, for example to a control unit where each detector 450 has an individual signal channel associated with it. The 450 acoustic detectors are optionally implemented using the previously mentioned Bragg grid filter sensors (Fiber Bragg Gratings, “FBG”), but are susceptible to be implemented in alternative ways, for example using one or more than: (i) piezoelectric transducers; (ii) accelerometers; (iii) microfabricated electromechanical devices (MEMs), for example micro-machined silicon microphones accelerometers and / or microphones; (iv) any other type of substantially point sensor that is operable to detect acoustic radiation. (v) any other type of spatially discriminating optical fiber detection method that is operable to detect acoustic radiation.
[00126] Bragg grid filter sensors are especially beneficial in that multiple acoustic detection points can be established along a length of a single optical fiber that is connected to the outer surface of the conduit 100 to form a grid or band of sensors; optionally, the single optical fiber is looped in one or more scribbles between the Bragg grid filter sensors. Optionally, Bragg's grid filter sensors are formed using photolithographic engraving processes, or by tension printing processes by pressing a grid mandrel against the optical fiber; such processes are described in greater detail later. Optionally, Bragg grid filter sensors are manufactured from fused silica material. When apparatus 180 is to be used in environments where high doses of ionizing radiation are likely to be found, for example in nuclear waste reprocessing facilities, in nuclear reactors, for example thorium LFTR apparatus where high neutron fluxes and high fluxes of Gamma radiation are likely to be found, Bragg grid filter sensors are beneficially optionally made from single-mode sapphire optical fibers. The thorium LFTR device is, for example, potentially usable for transmuting MOX nuclear waste to make it environmentally relatively benign by transmutation processes. Optical fibers are susceptible to high temporal detection rates, are insensitive to local electrical interference in operation, and are potentially very compact. Such compactness allows acoustic detectors to be implemented using a plurality of optical fibers, thereby providing redundancy embedded in an event that one of the optical fibers fails when in service, for example in an underwater location, potentially several kilometers deep with ambient pressure of the order 150 Bar or more.
[00127] Referring next to fig. 12, there is shown a schematic illustration of a Bragg filter grid sensor usually indicated by 500; this sensor is also referred to as a “fiber Bragg grid sensor” (FBG). An optical fiber 510 includes an optical coating 520 and an optical core 530. In operation, optical radiation propagates along the optical core 530 to which it is substantially confined by internal reflection occurring due to the coating 520 and the optical core 530 having refractive indices n2, n1 respectively, where n2 and n1 are mutually different. Optical fiber 510 is optionally a multimode optical fiber, alternatively a single-mode optical fiber. An optical grid 540 can be formed in the optical core by removing a portion of the coating 520 in a region of the grid 540 to expose the optical core 530, processing the optical core 530, for example by photolithographic steps followed by chemical milling or ion beam, to modify its refractive index to form grid 540, and then the removed coating 520 is restored by adding a polymeric or glass material having a refractive index of substantially n2. The grid 540 has a spatially varied index of refraction having a period of À, where the propagation of optical radiation in the optical nucleus 530 having a wavelength in it similar to the period A experiences an impedance mismatch, resulting in a portion of the optical radiation being reflected back along the optical fiber 510 as illustrated, and a correspondingly reduced amount of optical radiation be transmitted further along the optical fiber 510. As the grid 540 is stretched and compressed by acoustic radiation acting on it, the wavelength in which partial reflection of optical radiation occurs in grid 540 is modified. Such wavelength shift, which is modulated by the acoustic radiation received in the 540 grid, is detected in the signal processor arrangement mentioned above to generate a signal representative of the acoustic radiation received in the 540 grid.
[00128] Referring to fig. 13, there is shown an illustration of the optical fiber 510 disposed on the external surface of the conduit 100, disposed in a spatial region between the transducers 200A and 200B, where the transducers 200A, 200B correspond to a set of transducers 200 (1). Optical fiber 510 has a plurality of grids 540 along it. By snaking the optical fiber 510, a grid of detection points is established in the conduit 100 to detect acoustic radiation in it in operation. Beneficially, the optical fiber 510 is bent in a radius of curvature at the ends of the snakes which is greater than substantially fifteen times the diameter d of the optical fiber 510. Thus, an optical fiber is capable of addressing many individually addressable acoustic radiation sensor points. In addition, optical fiber 510 can be coupled to the signal processor arrangement that is remote, for example a distance of 1 km or more remote from grids 540. A free end of optical fiber 510 that is remote from the signal processor arrangement is beneficially terminated in a substantially non-reflective optical charge, to avoid false reflections back and forth between the ends of the 510 optical fiber.
[00129] Referring to fig. 14, the signal processor arrangement is represented by a light source and sensor 600, for example a solid state laser or a high brightness light emitting diode (LED), coupled to a photodiode detector, alternatively an optical detector based on using a Mach-Zehnder interferometer. Beneficially, the source and sensor 600 are coupled to a signal controller 610 to handle signals being fed to and emitted from the source and sensor 600. As illustrated, the data processor arrangement, via an optical junction 620, is capable of meeting various arrangements of optical fiber detectors 510 connected to the outer surface of conduit 100. Optical fiber 510 is beneficially used in petrochemical environments to reduce an explosion hazard risk that may be relevant to transducers that require electrical signals applied directly for their operation. A 6 x 4 grid of 540 grids is shown. The source and sensor 600, in combination with the signal controller 610 constitute a signal processor arrangement. The signal processor arrangement is beneficially implemented, at least in part, using computing hardware, for example one or more low-power, high-speed RISC processors, for example manufactured by Arm Holdings (Cambridge, United Kingdom), which are capable of processing acoustic radiation signals in real time, for example performing flight time computations, correlations, convolutions and the like. The computing hardware is beneficially operable to run one or more software products registered on non-transient computer-readable data storage media, for example solid state data memory, to implement one or more algorithms to allow the device 180 to function as described.
[00130] Therefore, a sensor network mounted on a sensor as illustrated in fig. 14 covers a significant number of positions around a conduit cross section 100 in combination with three or more wide beam transducers 200, thereby detecting many points within the region or volume 260. The information obtained from each crosspiece allows the data processor arrangement detects one or more of: (i) a flow fluid velocity 110; (ii) a speed of propagation of acoustic radiation within the region or volume 260; (iii) a duct diameter 110, to detect corrosion, on an internal surface of the duct 100; and (iv) a real internal diameter profile of a real measuring tube position for pressure flow meter applications, such as dimensional pipe tolerances, for example ASME 831.3 for process piping, can vary greatly and even the extent that the unknown dimension represents the most significant contribution of measurement uncertainty to the flow measurement system.
[00131] Situations potentially arise for the apparatus 180 such that the accumulation of solids in the conduit 100 occurs, resulting in a considerable change in the effective cross-sectional area of the tube, for example as illustrated in fig. 2, situation C, the apparatus 180 is able to correct such a cross-sectional area by monitoring an effective dynamic cross-section of the conduit 100 by means of its multiple approaches to interrogate the region or volume 260.
[00132] The apparatus 180 is capable of allowing a quantitative analysis of the attenuation of the acoustic signal received when a fraction of gas is present within the conduit 100, for example caused by a volume of gas 700 present in the conduit 100, as illustrated in fig. 15.
[00133] Referring to fig. 16, there is shown an illustration of three pairs of Lambda wave transducer configurations, for example using three sets of the aforementioned transducers 200. Each pair of transducers 200 are operable to excite via Lambda waves induced in the conduit wall 100 following helical trajectories in it , acoustic beams 250 in the up and down flow directions, for example to make a differential measurement. When flow 110 is homogeneous in which a volume of gas moves with a liquid flow, apparatus 180 is operable to perform the following actions: (i) identify whether the fluid is predominantly water or oil, or a mixture of two liquid fractions ; (ii) measuring a flow rate of the fluid flow 110; (iii) perform a liquid flow rate measurement by measuring the velocity of the liquid, less influences of volume / velocity of gas; (iv) identify any inhomogeneity as a volume of gas.
[00134] A liquid-restricted gas volume present in the region or volume 260 of conduit 100 will attenuate and / or disperse the Lambda wave energy that is coupled from transducer 200 through the conduit wall 100 into the region or volume 260 , for example, in certain operational situations, the amount of gas present within the volume 260 is so large that the apparatus 180 is operable to switch to employ Doppler measurement, for example time-synchronized Doppler measurement, of reflected acoustic radiation at from the bubbles to compute a flow velocity 110. Beneficially, a flow velocity of pure liquid is computed for a given situation by a computation of transit time of acoustic radiation between transmitting and receiving transducers, namely between transducers 200A, 200B or 200, 300 as appropriate. A bubble size 700 is determined by an acoustic “shadow” size generated behind the bubble 700, as illustrated in fig. 15; such a shadow is beneficially detected spatially using the transducer 300, namely grid arrangement of grids 540 arranged around the outer surface of the conduit 100.
[00135] Transducer 300, for example implemented as the grid arrangement of Bragg 540 grid sensors, allows the spatial monitoring of the cross section of the conduit 100 to be achieved, for example to detect regions of oil, water and gas. Such cross-sectional monitoring, namely “tomographic monitoring”, is achieved using multiple acoustic beams 250 from the three or more sets of transducers 200. Beneficially, the following measurements are produced using the device 180 when in operation: (i) a volume 810 between the transducer 200A and a reflection area 820 on an opposite inner wall of the conduit 100; and (ii) a volume 830 between the reflection area 820 and an area where reflected acoustic radiation is received, for example in the transducer 200B.
[00136] Beneficially, such measurement is made for at least three sets of transducers 200 (1), 200 (2), 200 (3), thus mapping six different regions of the region or volume 260, by means of the acoustic radiation being reflected on the inner wall of the tube 100, as illustrated. Through such a solution, annular measurements are made of the flow 110, in an off-axis manner, from an inner wall of the conduit 100 to a “construction circle” defined by an internal extension of the flow 110 which is interrogated by the beams 250 The "construction circle" has a diameter that is varied by controlling an angle in an acoustic mode excited by the transducers 200, and / or a frequency in the excited mode. The tomographic (tomometric) processing of signals received at the transducers 200 (1), 200 (2), 200 (3) allows a spatial tomographic measurement of the flow 110, and the phases present in the flow, to be computed.
[00137] The operation of the sensor apparatus 180 to measure a complex flow within the conduit 100 will now be described in greater detail: (a) Measurement of the liquid fraction, for example oil and water: the speed of acoustic radiation for each beam of acoustic radiation wide-angle 250 is calculated for a large number of beams 250, for example using flight time measurement techniques, to an extent that this represents an acoustic radiation speed profile for a real fluid volume present in the conduit 100 for a specific length of time. The profile of the acoustic radiation speed represents a profile for the presence of oil and water, and therefore, a volumetric fraction of water and oil can be calculated from it in the sensor device 180; (b) Measurement of gas fraction: information derived from multiple excited acoustic radiation beams is used to perform such measurements, where significant attenuation or complete attenuation is indicative of a gas presence. Beneficially, in the sensor apparatus 180, such information is obtained from a large number of beams of acoustic radiation 250, providing representative information of gas being present within the region or volume 260; (c) Measurement of the speed of the liquid fraction: such measurements are beneficially performed using the flight time of one or more beams 250 of acoustic radiation to propagate within the volume or region 260, with the transducer sets 200 being excited towards the back and forth with respect to a direction of flow 110 within conduit 100; alternatively, or in addition, cross-correlation measurements based on the velocity of propagation of liquid fraction acoustic radiation as a signature is employed to monitor the movement of the liquid fraction to determine its corresponding velocity or motion; and (d) Speed of the gas fraction: this is computed as described in the previous one.
[00138] Optionally, the complex flow is defined as a continuous liquid based on the given percentages of acoustic radiation signals received on transducers 300, for a signal attenuation less than a defined limit, expressing no influence of gas on the measurement. Optionally, sequential displacement between two or more frequencies of acoustic radiation is beneficially employed to reinforce the contrast in signal attenuation experienced between phases of liquid and gas present in the conduit 100.
[00139] Next, the measurement of a complex flow of continuous gas within the conduit 100 will be described. When implementing such measurement: (e) Measurement of the gas fraction: the speed of propagation of acoustic radiation within the region or volume 260 of the conduit 100 is computed for a large number of acoustic radiation beams, up to an extent that this represents a profile of acoustic radiation speed for an actual volume of fluid over a specific length of time. Such propagation of acoustic radiation represents a profile for the presence of oil and water, thus allowing a volumetric fraction of water and oil within the region or volume 260 of conduit 100 to be computed; (i) Measurement of the liquid fraction, for example a mist flow: information pertinent to multiple beams of acoustic radiation 250 propagating within the region or volume 260 of the conduit 100, at one or more expected arrival points is used; any significant attenuation, or complete attenuation, is indicative of the presence of a liquid. Beneficially, such information is obtained from a large number of beams of acoustic radiation 250, with representative information being used to determine the presence of gas in the region or volume 260 of the conduit 100; and (ii) Speed of the gas fraction: the speed of the gas fraction if computed from flight time measurements using beams of acoustic radiation 250 propagating with and against the flow 110 of gas within the region or volume 260 of the conduit 100.
[00140] Optionally, different frequencies for the acoustic radiation employed in the 250 beams can be used in such measurements to increase the contrast, and therefore, the measurement accuracy.
[00141] Next, the measurement of transition flows within the region or volume 260 of conduit 100 will be described. When implementing such a measurement: (iii) the liquid and gaseous fractions are measured via the measurement of acoustic radiation propagation speeds, for example by performing one or more flight time measurements using the apparatus 180; and (iv) fluid velocity measurements are performed using cross correlation based on the acoustic radiation propagation profile relevant to the movement in the region or volume 260 of the conduit 100, for a defined time or by Doppler measurement, for example employing a measurement by Time-synchronized Doppler.
[00142] In the data processor arrangement of the apparatus 180, for example as shown in fig. 14, a flow computer computes information for the aforementioned measurement strategies (a) to (i) in a parallel manner, namely: (v) a single-phase liquid flow measurement computation; (vi) a single-phase liquid flow measurement computation, including including the computation of gaseous impurities; (vii) a two-phase liquid flow measurement computation; (viii) a liquid continuous multiphase flow measurement computation; (ix) a transition flow computation; (x)) a gaseous continuous multiphase flow measurement computation; (xi)) a single phase gaseous flow measurement computation, taking into account a potential presence of one or more liquids; and (xii)) pure gas flow measurement computation.
[00143] For each of the computations pertinent to (a) to (i), a dynamic measurement uncertainty is beneficially computed in the signal processor arrangement of the sensor device 180, in real time, in addition to computations to determine information of fractions of flow and flow rate. Beneficially, such uncertainty data are compared in real time with a selection of measurement results computed to provide an aggregate form of output from the sensor apparatus 180 indicative of, for example, net fraction and flow rate.
[00144] In the previous, several strategies for the sensor device 180 to compute output indicative of flow rate and present fractions are described. In the following description, the characteristics of the sensor device 180 will be described in more detail. Referring to fig. 17, optical fiber 510 and its associated Bragg grid sensors 540 are employed to provide a surface-mounted sensor network that is capable of providing secondary outputs from the signal processor arrangement of the sensor 180, for example: (a) a temperature profile of the conduit surface 100, for example to detect a process malfunction or accumulation of solids on the inner surface of the conduit 100; and (b) detecting changes in the propagation of the guided wave signal directly through the pipe wall, namely not seeing the region or volume 260, to detect any changes in a conduit integrity 100, for example a loss of material from there arising from erosion and / or corrosion, as well as fatigue damage, such as cracking of the flue wall 100.
[00145] In fig. 17, an illustration is shown of a portion of the conduit wall 100 to which the optical fiber and its associated Bragg 540 grid sensors have been applied. Optionally, optical fiber 510 is supported on a compatible support material 860, for example made from one or more polymeric materials, for example from a plastic material, which itself is supported on a structure 870 to which a force F can be applied to ensure that the optical fiber 510 contacts the outer surface of the tube 100 in a stable and acoustically efficient manner. The support material 860 is beneficially acoustically dissipative, in the same way as the structure 870, such that false acoustic radiation signals are not generated in the apparatus 180 when in operation. In apparatus 180, the use of ultrasonic transducers 200 potentially reinforces the accuracy of flow rate measurement for flow meters by non-invasive acoustic radiation; such transducers 200 are beneficially also fixed or otherwise forced against the outer surface of the conduit 100.
[00146] The aforementioned apparatus 180 is capable of functioning as an acoustic sensor grid mounted on a tube surface to extend the functionality of flow meters measuring spatial flow information. As previously mentioned, the sensor apparatus 180 includes one or more, for example three, transducer assemblies 200 (1), 200 (2), 200 (3) mounted on the outer surface of the conduit 100. The transducer assemblies 200 (1) , 200 (2), 200 (3) are operable, when supplied with adequate excitation signals, to generate Lambda waves within the conduit wall 100, with the Lambda waves propagating along helical trajectories within the conduit wall 100 , and the Lambda waves are coupled in the region or volume 260 of the conduit 100 when fluid flows in operation, with the Lambda waves propagating as acoustic radiation correspondingly directed in the form of one or more beams 250 which spread slightly as that they propagate towards an opposite wall of conduit 100. In an area of the opposite wall of conduit 100 where one or more beams 250 are received, one or more receiving transducers 300 are included, for example implemented as a grid acoustic sensor implemented using Bragg grid sensors 540 formed in an optical fiber 540 as mentioned earlier, which are capable of detecting an arrival of a representative number of 250 beams of acoustic radiation propagating through volume 260. The one or more receiver sensors 300 detect differences in properties of the one or more beams 250 of the incoming acoustic radiation, for example in relation to their received amplitude and flight time, for an entire area in which the acoustic radiation propagates.
[00147] Acoustic radiation is reflected from the opposite wall and propagates through an additional spatial volume within the volume of region 260, eventually reaching the same side of the tube from which the one or more beams 250 were originally emitted . On the same side, the one or more beams of acoustic radiation are received by one or more receiving transducers 300 and / or one of the transducers 200 of the sets 200 (1), 200 (2), 200 (3) being employed. Optionally, by measuring the amplitude of a portion of the acoustic radiation emitted outward to the opposite wall of the conduit 100 which is received back on the same side of the conduit wall 100, a fluid phase at a position of the transducers 200, 300 can be determined, since more energy is reflected in the presence of gas on the inner surface of the duct wall 100.
[00148] Such measurement procedure is repeated in an opposite direction, in relation to a flow direction 110 through the conduit. In addition, such forward and backward measurements are performed for each of the 200 (1), 200 (2), 200 (3) transducer sets, for example repetitive in a measurement cycle that are continuously repeated to provide monitoring in real time flow 110 within conduit 100. Therefore: (a) information from multiple points detected obtained with respect to flight time in a first direction of propagation is subtracted from corresponding information from multiple points for a second direction, the first being and second directions are mutually opposite; from such measurements a flow velocity profile is determined; (b) from information on measured flight time and corresponding known flight time, for example expressed in a recurrence table form in the signal processor arrangement, the distribution of acoustic radiation propagation is computed for the volume or region 260 in which the acoustic radiation propagates, thereby allowing a spatial distribution of fluid phases within the conduit 100 to be determined; and (c) the detection of multiple points of the one or more directed acoustic radiation beams 250 provides information regarding the attenuation of the propagation of acoustic radiation within the volume or region 260. A partial or complete attenuation of the propagating acoustic radiation is indicative of a local presence of process fluids having mutually significantly different densities, for example one or more bubbles of gas in liquid, or one or more droplets of liquid in a gas, depending on a dominant fluid phase flowing along the tube 100 introduced by the one or more beams of directed acoustic radiation 250. The number of sensors 300 that experience attenuation of acoustic radiation is indicative of projected bubble or droplet size, for example the bubble 700 in fig. 15.
[00149] When the apparatus 180 is used to measure complex transition flows, namely pertinent to a transition between continuous flows of liquid and gas, the signal processor arrangement is beneficially operable to employ cross-correlation measurement based on the signature of radiation information acoustics associated with interrogation from the fluid volume 830 to the second fluid volume 820, or movement within the volume, measured by corresponding sensors 300, for example Bragg 540 grid sensors, optionally replaces the measurements of the liquid fraction and rate of flow.
[00150] Optionally, distributed receiver transducers 300, for example implemented as Bragg 540 grid filter sensors, detect changes in fluid-related properties flowing through conduit 100, for example transporting solids in the aforementioned fluids, where the solid it is a wax, a hydrate, a crust, in addition to a conduit surface temperature 100. Such information can be derived from primary directed acoustic radiation beams and / or from secondary acoustic radiation, for example shear and acoustic radiation by additional transducers added to the 180 sensor device.
[00151] Optionally, the receiving transducers 300, for example Bragg 540 grid filter sensors, are used to detect the dimension of the conduit 100, to determine pipe degradation such as wall thinning, corrosion, erosion, cracking, thickness of tube coating with micro-cracking and other tube integrity problems. Such information is beneficially derived primary directed acoustic radiation beams that are excited in the sensor 180, in addition to secondary acoustic radiation, for example shear mode excitation and acoustic radiation by additional transducers added to the 180 sensor device.
[00152] Optionally, Rayleigh wave radiation, which is excited by elements mounted laterally 220 of the waveguide transducers 200, is coupled to the conduit wall 100 to detect structural characteristics of the wall, for example: (i) accumulation of crust on the inner surface of the conduit wall 100; (ii) weakening of the conduit wall 100, for example resulting from weakening by neutron flux, weakening by mechanical stress or the like; (iii) micro-cracking of the duct wall, for example arising from local impurities in the material, for example metal, of the duct wall 100, where corrosion around the impurities progressively occurred over time.
[00153] Optionally, the sensor apparatus 180 is implemented using a central controller, for example a data processor arrangement including computing hardware, to synchronize all three or more transducers 200 and their associated associated sensors 300. Spatial information, obtained via the use of these transducers 200, 300 to interrogate the region or volume 260 of conduit 100 through the use of synchronous and repetitive excitation, they allow multiphase, transitional and turbulent flows within conduit 100 to be analyzed. As described in the previous, at least six regions of the volume or region 260 are interrogated by the directed beams 250, when three transducers 200 are employed, optionally, these six regions are at least partially spatially overlapping. The% of fluid phase fraction and a flow rate through a complete cross section of the volume or region 260 can be determined using the apparatus 180. When gas bubbles present in the conduit 100 cause the attenuation of acoustic radiation propagating in it, the receiving transducers 300, for example implemented as a spatially distributed grid of sensors 540, the off-center propagation of acoustic radiation is measured and shading caused by gas bubbles is detected. Optionally, transducers 200, for example implemented using the aforementioned waveguide transducers, are beneficially excited at two or more frequencies in a sequential manner, to reduce uncertainty in measured signals, and thereby increase the measurement accuracy of the sensor device 180.
[00154] Next, the transducer sets 200, for example implemented in a helical manner, will now be elucidated in greater detail. Referring to fig. 3, the transducer sets 200 are operable to direct and conform selected acoustic propagation modes for the aforementioned acoustic radiation, thus guaranteeing the improved use of acoustic radiation emitted within conduit 100. Acoustic radiation 240, propagating for example like beams 250, it is directed towards a similarly shaped receiving transducer 200; for example, transducer 200A emits acoustic radiation, and transducer 200B receives acoustic radiation after it has been reflected from an opposite wall of conduit 100 relative to that on which transducers 200A, 200B are mounted, as illustrated. Such a waveguide structure for the 200A, 200B transducers allows the radiation corresponding to the false unwanted acoustic radiation propagation modes to be rejected and therefore does not contribute to the received acoustic radiation signals, as represented by the output signals from the 200B transducer , in this example, thereby increasing the signal-to-noise ratio of the measurement and therefore reinforcing the measurement accuracy.
[00155] In transducers 200A, 200B, the waveguide in them is substantially cylindrical, namely it is different from a conventional wedge-shaped coupling element used to couple ultrasonic transducers to an external surface of a conduit or tube. Beneficially, transducers 200A, 200B employ a waveguide thickness that is substantially similar to that of the conduit wall 100, and a waveguide material that is substantially similar to that of the conduit wall 100. The waveguide of the 200A transducers , 200B is able to reduce signal deviations in signals obtained in the sensor apparatus 180 that would otherwise arise if wedge-shaped coupling elements were employed. In addition, the waveguide of transducers 200A, 200B is able to couple acoustic radiation more efficiently to and from the conduit wall 100. Additionally, the elongated length of the waveguide of transducers 200A, 200B, in conjunction with the sensors of associated monitoring 230 allow an acoustic speed inside the transducers 200A, 200B to be determined, thus allowing temperature compensation of the characteristics of the transducer 200 to be performed by the data processor arrangement of the sensor 180. In addition, the monitoring sensors 230 allow the integrity transducers 200A, 200B can be checked, for example, equipment failure detection, which can be potentially relevant when the sensor 180 is a critical part of a petrochemical plant, material processing plant, power plant, nuclear plant and the like .
[00156] Referring next to fig. 18, a helical way to implement the waveguide 200 is illustrated in further details. Theoretically, if conduit 100 had to be sliced on one side along its length and unrolled, as shown, waveguides 200A, 200B would be elongated casing structures. The waveguides 200A, 200B are beneficially mounted such that their elongated geometric axes align with each other, as illustrated. In operation, Lambda wave acoustic radiation is able to propagate along the conduit wall 100 from waveguide 200A to waveguide 200B, and vice versa. By varying an operating frequency, acoustic radiation is forced to follow multiple chordal trajectories, defining a sector in which detection occurs, within volume 260 when propagating from waveguide 200A to waveguide 200B and vice versa . When the conduit wall 100 is theoretically wound to form conduit 100 as shown in fig. 19, the waveguide 200A, 200B assumes a helical shape, as illustrated. As illustrated in fig. 20, Bragg filter grid (FBG) sensors, denoted by 230, are beneficially arranged at the ends of the waveguide 200A, 200B, namely at a remote end of the set of elements 220 used to excite acoustic radiation within the waveguides 200A, 200B. Optionally, as illustrated, the waveguides 200A, 200B have an expansion angle of about 120 °, for example in a range of 60 ° to 180 °, and are arranged on substantially mutually opposite sides of the outer sides of the outer surface of the conduit wall 100, as illustrated. In contrast, known wedge-shaped transducers typically have an expansion angle of less than 10 °.
[00157] Referring next to figs. 21 to 23, waveguides 200A, 200B are illustrated to substantially 360 ° around conduit 100 in a helical manner. In addition, waveguides 200A, 200B are illustrated as being mutually adjacent, and being mutually angularly displaced by about 45 °. The waveguides 200A, 200B are beneficially provided with Bragg filter grid sensors denoted by 500, to detect acoustic radiation; these sensors 500 are beneficially coupled directly to the external surface of the duct wall 100, in a manner as described in the previous one. In figs. 21 to 23, change the radius of the “construction circle” 270 by varying the size of the sector addressed by the waveguides 200A, 200B is beneficially employed in image formation and tomographic analysis (tomometric) inside the sensor 180, as described in the previous .
[00158] Referring next to fig. 24, there is shown a detailed drawing of an example of the transducers 200, where the transducer 200 is shown mounted on an external surface of the conduit wall 100. The transducer includes an elongated waveguide 200A which is susceptible to be implemented in various ways , for example: (a) as an elongated propeller to excite one or more helical modes of acoustic wave propagation within the conduit wall 100; (b) as a substantially straight bar, a strip, an elongated plate, an enlarged plate; (c) as a straight curved bar, a strip, an elongated plate; (d) as a necklace, an extended necklace; and (e) as a tubular ring.
[00159] The waveguide 200A has a thickness hw1 that is substantially similar to a thickness hw2 of a conduit wall 100, to which the waveguide 200A is mounted. Beneficially, the waveguide 200A is manufactured from a material substantially similar to that of the conduit wall 100, or from a material that has material mechanical characteristics substantially similar to those of the conduit wall 100. The waveguide 200A is beneficially produced from a metal, an alloy, a sintered material, a ceramic material, a composite material, a piezoelectric ceramic material, but not limited to them. In addition, the waveguide 200A is optionally integral with the duct wall 100, for example machined from a mutually common component. In addition, the waveguide 200A is optionally a pressure coupling device where a cement, adhesive or coupling gel is optionally used to provide an acoustic interface of the waveguide 200A with the duct wall 100.
[00160] The 200A waveguide optionally has an aspect ratio of height: length, namely Lw1: hw1, in a range of 1.5: 1 to 20: 1, more optionally in a range of 2: 1 to 10: 1. In addition, the 200A waveguide beneficially has a width: height ratio, namely bw1: hw1 in a range from 2: 1 to 1: 100, and more optionally in a range from 1: 1 to 1:20.
[00161] The waveguide 200A is coupled via a neck region 228 to a distal end generally indicated by 220. At the distal end 220, a set of elements 225 is mounted, or otherwise provided, where at least one element it is included on one end face of the distal end, as shown, and one or more elements are included on one or more side faces of the distal end as illustrated. Optionally, the elements are mounted on a plurality of lateral faces of the distal end, as illustrated. The elements are beneficially implemented as piezoelectric elements when the transducer is required to excite acoustic radiation. When the transducer is to receive acoustic radiation, elements 225 are optionally implemented as piezoelectric receiver elements and / or fiber optic Bragg grid sensors.
[00162] The element on the extreme face of the distal end is selectively excited in operation to excite shear waves within the 200A waveguide. When the element on an upper or lower lateral face of the distal end is excited at relatively high frequencies, for example in the order of 1 MHz, Rayleigh are excited in operation within the 200A waveguide. In addition, when a combination of excitation signals is applied to the element on the extreme face of the distal end and to one or more of the elements on the lateral faces of the distal end, a directional mode is generated within the waveguide 200A, which can be used to generate a target beam within the volume 260 of conduit 100, or confined to the wall of conduit 100 in a targetable manner. Such multimode waveguide operation 200A is not feasible with known types of ultrasonic transducers that are predominantly shear mode transducers.
[00163] The neck region 228 is beneficially considerably shorter than the 200A waveguide itself, for example at least five times shorter. Optionally, the distal end is raised, as shown, to allow a shield 235 to be inserted between the distal end and the outer surface of the conduit wall 100. The protection 235 is beneficially a thermal shield or protection against ionizing radiation. When thermal protection is required, protection 235 is beneficially implemented as a multilayer structure including reflective electrical conductive layers, for example made from metallic film, graphene film or the like, sandwiched between dielectric layers. Alternatively, when protection against ionizing radiation is required, protection 235 is manufactured from a material including radiation absorbers such as lead, bismuth, boron, xenon, or the like; xenon is absorbed within interstitial spaces in certain materials and is physically trapped in interstitial spaces; for protection against ionizing radiation, silicon carbide is beneficially used as a structural component of protection 235, due to its mechanical ability to resist neutron embrittlement.
[00164] The waveguide 200A is also provided with a sensor array 230 to monitor acoustic modes that are excited within the waveguide 200A, when in operation. The sensor array 230 is optionally implemented using one or more piezoelectric elements or Bragg grid sensors, as described in the previous one. The Bragg grid sensors are beneficially included in a mutually common optical fiber that is formed in multiple loops of rabiches to provide a linear array of sensor elements for the sensor array; this represents a particularly compact and efficient way of implementing the sensor arrangement 230. The sensor arrangement 230 allows corrections to be made to the orientation direction of mode and / or mode amplitude, for example for errors arising from the gradual depolarization of the piezoelectric elements arranged at the distal end of the 200A waveguide.
[00165] Referring to fig. 25, the waveguide 200A is beneficially implemented in a symmetrical manner, where a first distal end includes elements 225 to excite acoustic radiation, for example an element 225B on an extreme face of the first distal end and an element 225A on an upper face lateral of the first distal end, and a second distal end includes a similar arrangement of elements 240, for example an element 240B on an extreme face of the second distal end and an element 240A on a lateral upper face of the first distal end. As mentioned earlier, these elements are beneficially selectively activated at the first distal end to excite selected acoustic modes, and monitored at the second distal end to check the amplitude and orientation of the excited acoustic radiation on the 200A waveguide. Optionally, the first and second distal ends are raised away from the outer surface of the conduit 100 to allow protection 235 to be interposed to provide protection for the elements.
[00166] Referring to fig. 26, the waveguide 200A is additionally provided with an active acoustic attenuator arrangement at the second distal end, where elements 240A and 240B are employed to detect acoustic modes generated by elements 225 within the waveguide 220A, and elements 240C, for example. example implemented as piezoelectric elements, are excited with antiphase excitation signals selected to attenuate the reflection of acoustic radiation being reflected on the extreme face of the second distal end that could otherwise cause the formation of a permanent wave mode within the 200A waveguide between the extreme faces of the first and second distal ends. Optionally, passive attenuation materials are added at the second distal end to attenuate the reflection of radiation from the extreme faces of the first and second distal ends; such attenuation materials include, for example, elastic polymeric material, resins, waxes, gels and the like.
[00167] As mentioned earlier, waveguide 200A can be formed as an elongated strip, a helical strip, a flat plate, an enlarged plate, a curved plate, a necklace, an enlarged necklace, a tubular ring, or the like. In addition, the waveguide 200A is optionally shaped so as to be able to support only a limited number of different acoustic modes, for example making it long in relation to its width, and having a low aspect ratio for its height in relation to its size. Alternatively, the waveguide 200A can be implemented as a wide strip that is capable of withstanding a large number of acoustic modes, when a higher degree of acoustically directing is required. Optionally, the waveguide 200A is tapered along its length, between its one or more bottlenecks 228, namely a main length Lw1 of the waveguide 200A. Alternatively, the waveguide 200A may have a substantially constant cross section along its length at one or more bottlenecks 228.
[00168] Referring to fig. 27, there is provided an illustration of waveguide 200A as a wide strip, where elements 225 are implemented as a phased arrangement to allow an excited mode of acoustic radiation 238 to be directed over a range of angles θ, varying at least one of: (a) a frequency of excitation signals applied in operation to elements 225; (b) a relative phase of excitation signals applied in operation to elements 225; and (c) a relative amplitude of excitation signals applied in operation to elements 225.
[00169] The waveguide 200A is optionally wide and curved, for example to be detachable to the conduit 100, and to be operable to excite a beam in a highly pure acoustic radiation mode for interrogating, for example the conduit wall 100, and optionally a region adjacent to it.
[00170] Modifications to the configurations of the invention described in the previous are possible without departing from the scope of the invention as defined by the appended claims. For example, optionally in a configuration the spatial attenuation is the most commonly measured for a signal that has passed through the gas volumes 700 present in the region 260 and not only along the duct wall 100.
[00171] Expressions such as "including", "comprising", "incorporating", "consisting of", "has", "is" used to describe and claim the present invention are intended to be interpreted in a non-exclusive manner, namely allowing items, components or elements not explicitly described to also be present. Reference to the singular must also be interpreted to relate to the plural. The numerals included within parentheses in the appended claims are intended to assist the understanding of the claims and should not be construed in any way to limit the subject matter claimed by these claims.

权利要求:
Claims (18)
[0001]
1. Flow sensor apparatus (180), characterized by comprising: - a transducer arrangement (200, 300, 510, 540) arranged to be arranged non-invasively at least partially around an external surface of a duct wall (100) to guide a flow (110), in which the transducer arrangement (200, 300, 510, 540) operable to stimulate waves in off-axis chord paths within flow 110), in which the stimulated waves in the chord paths outside of the axis that interact with the flow (110) include information that characterizes properties outside the flow axis (110); - the transducer arrangement (200, 300, 510, 540) is operable to excite acoustic Lambda waves of helical propagation within the conduit wall (100) and to stimulate the waves of the cord paths off the axis within the flow (110) by leakage of acoustic energy of Lambda acoustic waves helical propagation; and - the transducer arrangement (200, 300, 510, 540) operable to receive the waves from the chordal paths off the axis, helically re-entering the conduit wall (100) and also propagating helically as guided acoustic Lambda waves in the transducer arrangement (200, 300, 510, 540).
[0002]
Sensor apparatus (180) according to claim 1, characterized in that the transducer arrangement (200, 300, 510, 540) includes an elongated waveguide arrangement (200) that is operable to withstand an acoustic wave propagation of Lambda inside it from one or more driving elements arranged at one or more ends of the waveguide arrangement (200).
[0003]
Sensor apparatus according to claim 2, characterized in that the waveguide arrangement (200, 300, 510, 540) has at least one of its ends implemented as at least one free end and the waveguide arrangement (200) include an acoustic radiation attenuation arrangement to attenuate the propagation of acoustic waves back and forth along the waveguide arrangement (200).
[0004]
Sensor apparatus (180) according to claim 1, characterized in that the waveguide arrangement (200) includes a waveguide for interfacing with the duct wall (100), the thickness and waveguide material of which are substantially similar to a thickness and material of the conduit wall (100), in which a waveguide arrangement (200) is implemented as a sheet, a necklace, a helical elongated member, a helical strip, a structure formed integrally in the conduit wall (100).
[0005]
5. Sensor apparatus (180) according to claim 1, characterized in that the transducer arrangement (100) includes one or more sensors that are implemented optically using one or more optical fibers (510), one or more of which are Bragg grids (540) are included along one or more optical fibers (510) to make one or more optical fibers sensitive, and one or more optical fibers (510) are implemented using at least one of: one or more silica optical fibers fused, one or more sapphire optical fibers.
[0006]
Sensor apparatus (180) according to claim 2, characterized in that the waveguide arrangement (200) is detachable from the conduit wall (100).
[0007]
Sensor apparatus (180) according to claim 1, characterized in that it includes a plurality of waveguide arrangements (200) for interrogating a plurality of off-axis sectors of an internal volume (260) of the conduit (100) , with an extension of the off-axis sectors defining an annular region (“construction circle”) in which the sensor apparatus (180) is selectively operable to measure property outside the flow axis (110).
[0008]
Sensor apparatus (180) according to claim 7, characterized in that the off-axis sectors are determined in spatial extension by a direction orientation and / or a frequency of modes that are excited in operation by the transducer arrangement (200) .
[0009]
Sensor apparatus (180) according to claim 1, characterized in that it additionally includes a data processing arrangement for providing excitation signals for the transducer arrangement (200) and for receiving signals from the transducer arrangement, the arrangement of which is data is operable to perform at least one of: (a) at least one spatial measurement of at least one liquid or gas phase present within the conduit (100); (b) at least one flow measurement of at least one of the liquid or gas phase present within the conduit (100); (c) the formation of a spatial tomographic image of one or more sectors questioned by the transducer arrangement; (d) a Doppler flow measurement of bubbles present within the conduit (100); (e) an acoustic measurement of flight time through at least one liquid or gaseous phase present in the duct (100) in operation, and along the duct wall (100), in downstream and upstream flow directions, being that the acoustic measurement along the duct wall (100) is used to provide error compensation for the acoustic measurement performed through at least one liquid or gaseous phase present; (f) at least one measurement, at least one of the transducer arrangements of a waveguide arrangement is operable to both send and receive acoustic radiation to and from the conduit (100) via the use of echo pulse interrogation a flow (110) within the conduit (100); (g) a computation, based on measurements of flight time, fluid flow rate within the conduit (100), and / or a fluid sound velocity within the conduit (100); (h) a computation to compensate for changes in flow profiles and / or swirling occurring inside the conduit (100); (i) a computation to characterize a stratified flow occurring within the conduit (100); and (j) a measurement of the structural integrity of the duct wall (100), to determine at least one of: crust deposit, hydrate formation, thinning of the wall, fragility of the wall, micro cracking within the duct wall (100).
[0010]
10. Method for using a flow sensor (180) to measure within a region of a conduit (100) to guide a flow (110), characterized in that the sensor device (180) includes a transducer arrangement (200, 300, 510, 540) arranged to be non-invasively arranged at least partially around an external surface of a duct wall (100), comprising: - operating the transducer arrangement (200, 300, 510, 540) to stimulate waves on off-axis chord paths within the flow (110), where waves stimulated on off-axis chord paths that interact with the flow (110) include information that characterizes off-axis properties of the flow (110); - operate the transducer arrangement (200, 300, 510, 540) to excite acoustic Lambda waves of helical propagation within the conduit wall (100) and stimulate the waves of the cord paths off the axis within the flow (110) by leakage of acoustic energy of helically propagated Lambda waves; and - operate the transducer arrangement (200, 300, 510, 540) to receive the waves from the off-axis chord paths, helically re-entering the conduit wall and also propagating helically as guided acoustic Lambda waves in the transducer arrangement ( 200, 300, 510, 540).
[0011]
Method according to claim 10, characterized in that the method includes arranging for the transducer arrangement (200, 300, 510, 540) to include an elongated waveguide arrangement (200) that is operable to withstand a spread of Lambda acoustic wave from one or more actuating elements arranged at one or more ends of the waveguide arrangement.
[0012]
Method according to claim 11, characterized in that the method includes arranging so that the waveguide arrangement (200) has at least one of its ends implemented as at least one free end and the waveguide arrangement for include using an acoustic radiation attenuator arrangement of the waveguide arrangement (200) to attenuate the propagation of reciprocating acoustic wave along the waveguide arrangement (200).
[0013]
Method according to claim 10, characterized in that the waveguide arrangement (200) includes a waveguide for interfacing with the conduit wall (100), the thickness and material of which are waveguide mutually similar to a conduit wall thickness and material (100), wherein the waveguide (200) is implemented as a sheet, a collar, a helical elongated member, a helical strip, a structure formed integrally within the conduit wall (100 ).
[0014]
Method according to claim 10, characterized in that the transducer arrangement (200) includes one or more sensors that are optically implemented using one or more optical fibers (510), one or more of the Bragg grids (540) being included along one or more optical fibers (510) to make one or more optical fibers sensitive and one or more optical fibers (510) using at least one of: one or more fused silica optical fibers, one or more optical fibers sapphire.
[0015]
Method according to claim 11, characterized in that the waveguide arrangement (200) is detachable from the duct wall (100).
[0016]
16. Method according to claim 11, characterized in that it uses a plurality of waveguide arrangements (200) of the sensor apparatus (180) to interrogate a plurality of off-axis sectors of an internal volume (260) of the conduit ( 100), with an extension of the off-axis sectors defining an annular region (“construction circle”) in which the sensor apparatus (180) is selectively operable to measure the flow.
[0017]
17. Method according to claim 16, characterized in that the off-axis sectors are determined in spatial extension by a direction orientation and / or a frequency of modes that are excited in operation within the plurality of waveguide arrangements ( 200).
[0018]
18. Method according to claim 10, characterized in that it includes using a data processor arrangement of the sensor apparatus (180) to provide excitation signals for the transducer arrangement (200) and to receive signals from the transducer arrangement, the method being includes using the data processor arrangement to perform at least one of: (a) at least one spatial measurement of at least one liquid or gas phase present within the conduit (100); (b) at least one flow measurement of at least one liquid or gas phase present within the conduit (100); (c) the formation of a spatial tomographic image of one or more sectors questioned by the transducer arrangement; (d) a Doppler flow measurement of bubbles present within the conduit (100); (e) an acoustic measurement of flight time through at least one liquid or gaseous phase present in the duct (100) in operation, and along the duct wall (100), in downstream and upstream flow directions, being that the acoustic measurement along the duct wall (100) is used to provide error compensation for the acoustic measurement performed through at least one liquid or gas phase; (f) at least one measurement, at least one of the transducer arrangements of a waveguide arrangement is operable both to send and receive acoustic radiation to and from the conduit (100) via the use of echo pulse interrogation a flow (110) within the conduit (100); (g) a computation, based on measurements of flight time, fluid flow rate within the conduit (100), and / or a fluid sound velocity within the conduit (100); (h) computation to compensate for flow profiles changing and / or swirling occurring within the conduit (100); (i) a computation to characterize a stratified flow occurring within the conduit (100); and (j) a measurement of the structural integrity of the conduit wall (100), to determine at least one of: crust deposit, hydrate formation, wall thinning, wall embrittlement, micro-cracking within the conduit wall (100).

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法律状态:
2020-07-21| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

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2020-11-24| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

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2021-01-19| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 29/12/2014, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

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申请号 | 申请日 | 专利标题

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GB1323076.8|2013-12-27|

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GB1323076.8A|GB2521661A|2013-12-27|2013-12-27|Apparatus and method for measuring flow|

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PCT/EP2014/003473|WO2015096901A1|2013-12-27|2014-12-29|Sensor apparatus and method for measuring flow|

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